This manual covers the Still Wagner EFU 2000, EFU 3000, EFV 125, EFV 160, and EFV 200 forklift truck models. These electric forklifts, with load capacities ranging from 1.25 to 3.0 tons, are designed for various material handling applications. The EFU series features 24V or 48V battery systems, while the EFV series operates on 24V. The engineering quality and reliability of Still Wagner forklifts are supported by detailed technical documentation that ensures optimal performance and longevity.
This comprehensive service and workshop manual provides in-depth information for maintenance, diagnostics, and repair. It covers essential systems including the powertrain, braking system, steering system, electrical system, and hydraulic system, detailing components such as travel motors, drive wheels, control boards, and lifting devices. The manual includes general maintenance procedures, scheduled servicing, assembly and disassembly instructions, troubleshooting guides, and specific diagnostic procedures for electrical and hydraulic systems, making it an invaluable resource for owners, mechanics, and technicians.
Model:
EFU 2000 / EFU 3000 / EFV 125 / EFV 160 / EFV 200
Vehicle Type:
Forklift Truck
Purpose:
A comprehensive service and repair manual designed to empower users to perform maintenance, diagnostics, and repairs on their Still Wagner forklift trucks, saving on service costs.
Target Audience:
Forklift owners, operators, maintenance personnel, and repair shops seeking in-depth technical documentation.
Value Proposition:
Provides detailed, step-by-step instructions with diagrams, photos, and schemes, offering professional-level repair guidance directly to the end-user.
Content Features:
Includes vehicle data, detailed component breakdowns, maintenance schedules, troubleshooting guides, and assembly/disassembly procedures.
Illustrations:
Features actual real photo illustrations, diagrams, and schemes for clarity in repair procedures.
Covered Models:
Still Wagner EFU 2000, Still Wagner EFU 3000, Still Wagner EFV 125, Still Wagner EFV 160, Still Wagner EFV 200
Type:
Complete Service Repair Manual / Workshop Manual
Accessibility:
Instant download provides immediate access without shipping delays.
Requirements:
Adobe PDF Reader required for viewing the manual.
Powertrain:
Travel Motor, Drive Wheel, Gear
Braking System:
Brake System
Steering System:
Steering System
Electrical System:
BDI/HM (Battery Discharge Indicator/Hour Meter), Circuit Board, Travel Control, Accelerator Pedal
Hydraulic System:
Hydraulic EFU, Hydraulic EFV, Lifting Device, Mast EFV
Maintenance:
General Maintenance Procedures
Chassis Body:
Mast EFV (coverage implies structural and functional aspects of the mast).
Control Systems:
Travel Control, Accelerator Pedal, Circuit Board
Lifting Mechanism:
Lifting Device, Mast EFV
Repair Procedures:
Assembly, Disassembly, Repair, Troubleshooting
Diagnostics:
Specific diagnostic procedures for electrical and hydraulic systems.
Technical Maintenance:
Scheduled Servicing and Technical Maintenance
Assembly Disassembly:
Step-by-step procedures for taking apart and reassembling key components for maintenance and repair.
Servicing:
Detailed servicing procedures for all listed components and systems.
Depth:
Deep information for comprehensive servicing, repair, and troubleshooting, suitable for DIY mechanics and professional technicians.
Scope:
Extensive coverage enabling users to find and fix problems without needing external service.
Compatibility:
All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android, etc.
Searchability:
PDF is fully searchable, allowing quick access to specific information within the manual.
Quality:
High-quality, complete, and intact with no missing or corrupt pages/sections. Searchable and bookmarked for ease of use.
Binding:
Digital Download (Printable to CD-ROM/Paper)
Usage:
Viewable on any computer, zoomable, and printable.
Motor Type:
Electric Drive Motor (Specifics not detailed in product info, but covered in manual)
Nominal Load Capacity:
EFU 2000: 2t, EFU 3000: 3t, EFV 125: 1.25t, EFV 160: 1.6t, EFV 200: 2.0t
Load Capacity Details:
EFU 2000: 2000 kg, EFU 3000: 3000 kg, EFV 125: 1250 kg, EFV 160: 1600 kg, EFV 200: 2000 kg
Battery Voltage:
EFU 2000 & EFV Series: 24V, EFU 3000: 48V
Drive System:
Electric drive with integrated gearbox and drive wheel assemblies (details in manual)
Transmission Types:
Not applicable (electric forklifts)
Component Coverage:
Detailed coverage of travel motor, drive wheel, and gear systems for optimal performance and maintenance.
Load Capacity Range:
1.25t to 3.0t (specific dimensions per model covered in manual)
Operator Compartment:
Ergonomics and controls covered within the manual's servicing sections.
Vehicle Weight:
Specific curb weights and load capacities detailed within the manual's Vehicle Data section.
Safety Features Coverage:
Brake systems, BDI (Battery Discharge Indicator) for safe operation, and general maintenance for ensuring operational safety.
Operational Safety:
Manual provides troubleshooting for electrical and hydraulic systems to ensure all active safety features function correctly.
Component Integrity:
Emphasis on proper maintenance and repair of structural and mechanical components to maintain overall safety.
Operator Interface:
Coverage of BDI (Battery Discharge Indicator) and controls like the accelerator pedal provides insight into the operator interface technology.
Control Systems:
Detailed information on Travel Control and electronic circuit boards for diagnostics and repair of these systems.
Diagnostics Ports:
While not explicitly stated, service manuals for modern forklifts often cover diagnostics through specific ports or interfaces.
Coverage:
Comprehensive maintenance schedules and recommended service intervals for all covered forklift models are detailed within the manual.
Preventive Maintenance:
The manual facilitates preventive maintenance to ensure longevity and optimal performance of the forklifts.
Hydraulic Fluid:
Specific hydraulic fluid types and capacities for EFU and EFV series are provided in the manual.
Lubricant Specifications:
Recommended lubricants for gears, bearings, and other moving parts are detailed in the maintenance section.
Troubleshooting:
The manual's troubleshooting section addresses common issues related to travel motors, hydraulics, electrical controls, and braking systems.
Fault Finding:
Designed to help users understand how to repair and maintain their machine, including identifying and rectifying faults.
Filter Information:
Likely includes part numbers or specifications for hydraulic filters, drive unit filters, or other relevant components as part of maintenance procedures.
Manufacturer:
Still (part of KION Group), Wagner forklifts have a history of robust industrial equipment.
Product Line:
EFU and EFV series represent Still Wagner's range of electric counterbalance and reach trucks designed for various material handling applications.
Production Period:
Specific production years for these models are not provided in the product information but are typically covered in such service manuals.
