🏷️ Basic Information

Make:

Yamaha

Model:

V Star 650

Model Designation:

XVS650

Common Name:

V Star 650 Custom / Classic

Vin Code Prefix:

JY

👋 Introduction

Category:

Cruiser Motorcycle

Target Audience:

Riders seeking a classic-styled, reliable V-twin cruiser for touring, commuting, and leisure riding.

Competitors:

Honda Shadow 600/750, Kawasaki Vulcan 500/750, Suzuki Intruder 700/750.

Engine Configuration:

Air-cooled, 4-stroke, SOHC, V-twin

Drive Type:

Shaft Drive

Style:

Classic cruiser styling, available in Custom and Classic (longer wheelbase, spoked wheels, wider handlebars) variants.

📋 Manual Details

Years Covered:

1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009

Models Covered:

XVS650A (Classic), XVS650 (Custom)

Estimated Page Count:

Approx. 400-500 pages (typical for this era and scope)

Type:

Workshop Repair Manual / Service Manual

Language:

English

Format:

Digital Download (PDF)

📖 Manual Coverage

Engine Mechanical:

Complete engine disassembly, assembly, troubleshooting, diagnosis, piston, rings, cylinder, crankshaft, camshaft, valve train, timing.

Fuel System:

Carburetor service and adjustment (VM24, twin carburetors), fuel pump, fuel filter, fuel lines, fuel tank.

Ignition System:

CDI ignition, spark plugs, ignition coils, wiring diagrams.

Electrical System:

Battery, charging system (stator, regulator/rectifier), starting system (starter motor, starter clutch), lighting, instrumentation, horn, wiring harnesses, troubleshooting.

Transmission:

Clutch (operation, adjustment, replacement), gearbox (disassembly, assembly, troubleshooting), final drive (shaft drive system, universal joint, bevel gear).

Chassis Frame:

Frame inspection, steering head bearings, swingarm, rear shock absorbers.

Suspension Front:

Front fork overhaul, oil seals, springs, damping systems, gaiters.

Brakes:

Front and rear brake systems (hydraulic disc brake), caliper overhaul, master cylinder, brake pads, brake fluid, bleeding procedures, parking brake.

Wheels Tires:

Wheel bearing replacement, tire mounting and balancing, spoke tensioning.

Bodywork Fittings:

Fenders, fuel tank, seat, side covers, exhaust system, handlebars, controls.

Preventive Maintenance:

Oil changes, filter replacements, chain adjustment (if applicable for early models or specific variants, though shaft drive is standard), spark plug checks, air filter service, brake checks.

Troubleshooting:

Diagnostic procedures for common starting, running, electrical, and mechanical problems.

Repair Rebuild:

Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly for all major systems.

Adjustments:

Carburetor synchronization, idle speed adjustment, clutch lever free play, brake lever free play, steering head bearing adjustment.

Wiring Diagrams:

Detailed electrical schematics for all model years and variations.

Depth:

Comprehensive, covering routine maintenance to full engine and transmission rebuilds. Suitable for experienced DIY mechanics and professional technicians.

📊 Manual Specifications

Format:

PDF

Searchable:

Yes (typically, depending on scan quality)

Printable:

Yes

Quality:

High-resolution scans of original factory service manuals, ensuring clarity of text and diagrams.

Binding:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Type:

Air-cooled, 4-stroke, SOHC, 4-valve, V-twin

Displacement:

649 cc (39.6 cu. in.)

Bore X Stroke:

81.0 mm x 63.1 mm (3.19 in x 2.48 in)

Compression Ratio:

9.0:1

Horsepower Est:

Approx. 40-45 hp @ 6500 rpm (at crank)

Torque Est:

Approx. 37-40 lb-ft @ 4500 rpm (at crank)

Carburetion:

Two Mikuni VM24 carburetors (CV type)

Fuel Tank Capacity:

4.0 US gal (15.1 L)

Oil Type:

Yamalube 4 (or equivalent SAE 10W-40 API SE, SF, SG type)

Oil Capacity W Filter:

2.5 L (2.6 US qt)

Oil Capacity Wo Filter:

2.3 L (2.4 US qt)

Ignition System:

TCBI (Transistor Controlled Ignition) with electronic advance

Spark Plug Type:

NGK DPR7EA-9 or ND X22EPR-U9

Spark Plug Gap:

0.8 - 0.9 mm (0.031 - 0.035 in)

🔧 Transmission

Type:

5-speed constant mesh

Clutch:

Wet, multiple-disc

Final Drive:

Shaft drive

Gear Ratios:

1st: 2.750, 2nd: 1.850, 3rd: 1.455, 4th: 1.200, 5th: 1.034

Transmission Oil Type:

Yamalube Gear Oil 80W-90 (or equivalent SAE 80W-90 API GL-4)

Transmission Oil Capacity:

0.65 L (0.69 US qt)

📐 Dimensions

Overall Length Custom:

2295 mm (90.4 in)

Overall Length Classic:

2305 mm (90.7 in)

Overall Width Custom:

840 mm (33.1 in)

Overall Width Classic:

920 mm (36.2 in)

Seat Height Custom:

676 mm (26.6 in)

Seat Height Classic:

714 mm (28.1 in)

Wheelbase Custom:

1575 mm (62.0 in)

Wheelbase Classic:

1605 mm (63.2 in)

Dry Weight Custom Est:

Approx. 185 kg (408 lbs)

Dry Weight Classic Est:

Approx. 192 kg (423 lbs)

Wet Weight Est:

Approx. 200-210 kg (440-463 lbs)

🛡️ Safety Features

Crash Safety:

N/A (Motorcycle safety is primarily rider-focused and vehicle design dependent)

Braking System:

Front: Hydraulic disc brake; Rear: Drum brake (earlier models) / Hydraulic disc brake (later models).

Tire Type:

Tubeless or tube-type depending on wheel type

Lighting:

Halogen headlamp, LED taillight/brake light, incandescent turn signals.

Ergonomics:

Low seat height, comfortable rider triangle for long-distance comfort and control.

💡 Technology Features

Features:

N/A (Basic cruiser, no infotainment system beyond analog gauges).

Features:

N/A (No electronic rider aids like ABS or traction control on standard models).

Features:

N/A (No built-in connectivity options).

🔧 Maintenance

Initial Service:

First service at 1,000 km (600 miles) - includes oil change, filter check, and full inspection.

Regular Oil Change:

Every 5,000 km (3,000 miles) or annually, whichever comes first.

Air Filter Service:

Inspect every 5,000 km (3,000 miles), clean/replace as needed.

Spark Plug Replacement:

Every 10,000 km (6,000 miles) or as per inspection.

Brake Fluid Flush:

Every 2 years or as per fluid condition.

Engine Oil Grade:

10W-40

Brake Fluid Type:

DOT 3 or DOT 4

Fork Oil Type:

Yamaha Fork Oil (or equivalent SAE 10W)

Fork Oil Capacity Per Leg:

268 ml (9.07 US fl oz)

Carburetor Issues:

Pilot jet clogging leading to hard starting or poor idle; occasional synchronization drift.

Electrical Issues:

Stator failure leading to charging system issues; regulator/rectifier failure.

Rear Brake:

Drum brake on early models may require more frequent adjustment or can be less effective than disc versions.

Carb Sync Complexity:

Ensuring proper synchronization of the twin carburetors is critical for smooth operation.

📚 Vehicle History

Manufacturer:

Yamaha Motor Corporation

Founding Year:

1955

Reputation:

Known for innovation, performance, reliability, and a wide range of motorcycles from sportbikes to cruisers.

Introduction Year:

1998

Updates:

Minor cosmetic updates, subtle chassis tuning, and potential color scheme changes throughout its production run. The core mechanicals and V-twin engine remained largely consistent.

Production Period:

1998-2009

Manufacturing Location:

Japan

🏆 Awards & Recognition

Owner Satisfaction:

Generally high owner satisfaction for its reliability and classic styling.

Industry Reviews:

Consistently praised for its accessible price point, comfortable ride, and low-maintenance shaft drive.

Emissions:

Compliant with respective year's EPA/ CARB or equivalent international emissions standards for motorcycles.