Yamaha BLASTER 200 ATV Full Service & Repair Manual 1987-2006

常规价格: $16.99
促销价: $16.99
常规价格
单价: 单价

19 people are viewing this right now

类型: Atv

斯库: 56564

标签: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 ATV BLASTER 200 Blaster Models Powersports Yamaha

产品多属性

Description

The Yamaha Blaster 200 (YFS200) is a sport ATV renowned for its robust engineering and engaging performance, making it a favored choice for recreational riders and off-road enthusiasts. Produced from 1987 through 2006, this model is celebrated for its compact, air-cooled 2-stroke engine, known for its reliable power delivery and simplicity. Key features include a versatile 6-speed manual transmission with reverse, independent front suspension, and a durable chassis designed for agile handling across various terrains. The Blaster 200's reputation for durability and its fun-to-ride nature have solidified its position as a respected entry-level to intermediate sport ATV. This comprehensive Service and Repair Manual provides essential guidance for maintaining and repairing the Yamaha Blaster 200 (YFS200) across all applicable years from 1987 to 2006. It covers a wide array of critical systems, including detailed engine mechanicals, fuel and ignition systems, transmission, brakes, suspension, steering, and electrical components. The manual offers step-by-step procedures for routine maintenance, component rebuilds, adjustments, and systematic troubleshooting of common issues. With its in-depth technical specifications and clear instructions, this manual serves as an invaluable resource for owners, mechanics, and technicians aiming to ensure the optimal performance and longevity of their Blaster 200.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Blaster 200

Product Type:

Service and Repair Manual

Codes

Vehicle Platform:

YFS200

👋 Introduction

Market Position

Segment:

Entry-level to intermediate sport ATV.

Target Audience:

Recreational riders, off-road enthusiasts, and those seeking a reliable and fun sport ATV.

Competitive Analysis

Key Competitors:

Honda TRX250X/300EX, Suzuki LT250R/LT-Z250, Kawasaki Mojave 250, Polaris Scrambler 250.

Key Features

Engine Layout:

Compact, air-cooled, 2-stroke engine, known for its simplicity and power delivery.

Transmission:

6-speed manual with reverse, offering good gear selection for various terrains.

Suspension:

Independent front suspension and a swingarm rear suspension providing balanced handling.

Durability:

Renowned for its robust construction and reliability, making it a popular choice for a long ownership period.

📋 Manual Details

Coverage Areas

Applicable Years:

1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006

Page Count

Estimated Page Count:

Hundreds (Detailed, with photos & diagrams)

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

Delivery Method:

PDF Download

Digital Compatibility:

Windows & MAC Computers, Tablets, Smartphones

Licensing

Usage Rights:

Lifetime Use, No Expiry Dates, No Renewal Fees

Copying Rights:

Printable (Single pages or entire manual)

Device Compatibility:

Installable on Unlimited Devices

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete disassembly, inspection, repair, and reassembly of the entire engine. Includes top-end (cylinder, piston, rings, head) and bottom-end (crankshaft, connecting rod, bearings).

Fuel System:

Carburetor (Mikuni VM26SS) overhaul, adjustment, troubleshooting, jetting, and fuel pump service.

Ignition System:

CDI system, ignition coil, stator, spark plug specifications, timing, and troubleshooting.

Cooling System:

Air-cooling system maintenance, cooling fins, and general engine temperature management.

Transmission Clutch:

Operation of the 6-speed manual transmission with reverse. Clutch inspection, adjustment, friction plates, and gear engagement.

Drivetrain:

Chain drive system, sprocket inspection and replacement, lubrication, and adjustment.

Suspension:

Front and rear suspension systems, shock absorbers, springs, A-arms, swingarm, bushings, and adjustment procedures.

Brakes:

Hydraulic disc brake systems (front and rear), caliper overhaul, brake pad replacement, fluid bleeding, master cylinder service, and brake hose inspection.

Steering:

Handlebar, steering stem, tie rods, steering knuckles, bearings, and lubrication.

Electrical System:

Wiring diagrams, lighting (headlight, taillight, brake light), battery maintenance, fuses, switches, and basic electrical troubleshooting.

Wheels Tires:

Wheel hub inspection, tire pressure recommendations, tire wear inspection, and wheel bearing service.

Bodywork Chassis:

Frame inspection, plastic body panel removal and installation, seat, fenders, and general chassis maintenance.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, air filter cleaning/replacement, spark plug checks, chain lubrication and adjustment, brake adjustments, and general inspection.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues, covering engine performance, electrical faults, starting problems, and operational issues.

Repair Procedures:

Step-by-step instructions for component removal, repair, and reinstallation for all major systems.

Rebuilds:

Detailed instructions for engine and carburetor rebuilds.

Adjustments:

Carburetor idle speed and mixture, clutch cable, throttle cable, brake levers, and suspension settings.

Technical Depth

Depth:

Comprehensive, suitable for professional mechanics and DIY enthusiasts. Covers everything from basic checks to complete engine overhauls and complex troubleshooting.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable PDF (standard for professional manuals)

Print Quality

Printability:

High Resolution, suitable for printing all pages or individual pages.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Type:

2-stroke, reed valve, air-cooled

Displacement:

195cc ( Bore x Stroke: 66.0 mm x 57.0 mm)

Compression Ratio:

6.6:1 (typical, may vary slightly by year)

Bore X Stroke:

66.0 mm x 57.0 mm

Cooling:

Forced air cooling

Performance

Horsepower:

Approx. 14-16 HP (at crankshaft, varies by tuning and year)

Torque:

Approx. 13-15 lb-ft (at crankshaft, varies by tuning and year)

Fuel System

Carburetor Model:

Mikuni VM26SS

Fuel Type:

Unleaded gasoline (minimum 87 octane recommended)

Fuel Mixture:

Pre-mix 2-stroke oil and gasoline (typically 20:1 or 50:1 depending on oil type and manufacturer recommendation, manual will specify exact ratio).

🔧 Transmission

Standard

Type:

6-speed manual with constant mesh, foot-shift

Reverse:

Features

Clutch Type:

Wet, multi-plate, manual operation

Final Drive:

O-ring sealed chain

Fluid Specifications

Transmission Oil Type:

Yamalube 10W-30 API SE or SF, or equivalent motorcycle gear oil (check manual for exact specification).

Fluid Capacities

Transmission Oil Capacity:

Approx. 1.0 L (1.1 US qt)

📐 Dimensions

Exterior

Length:

Approx. 1700 mm (66.9 in)

Width:

Approx. 1050 mm (41.3 in)

Height:

Approx. 1045 mm (41.1 in)

Wheelbase:

Approx. 1130 mm (44.5 in)

Ground Clearance:

Approx. 110 mm (4.3 in)

Weights

Dry Weight:

Approx. 124 kg (273 lbs)

Wet Weight:

Approx. 134 kg (295 lbs) (with fluids)

🛡️ Safety Features

Ratings

Safety Certification:

Meets EPA emissions standards (specific year dependent).

Active Features

Braking System:

Front and rear hydraulic disc brakes with braided steel lines for improved feel and durability.

Throttle Limiter:

Some models may feature a throttle stop screw for speed limitation, detailed in the manual.

Passive Features

Kill Switch:

Handlebar-mounted engine kill switch for immediate shutdown.

💡 Technology Features

Infotainment

Features:

N/A (Basic sport ATV, no infotainment features).

Driver Assistance

Features:

N/A (No electronic driver assistance systems).

Connectivity

Features:

N/A (No connectivity features).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1000 km or 6 months, whichever comes first (refer to manual for specific recommendations based on usage).

Air Filter Cleaning:

Every 20 hours of operation or monthly, depending on dust conditions.

Spark Plug Inspection:

Every 1000 km or 6 months.

Chain Lubrication:

Every 500 km or after riding in wet conditions.

Fluid Specifications

Engine Oil:

Yamalube 4 (4-stroke motorcycle oil) SAE 10W-30 API SG, SH, SJ, SL, SM or SAE 20W-40 API SG, SH, SJ, SL, SM. Check manual for specific viscosity recommendations based on ambient temperature.

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid.

2 Stroke Oil:

High-quality 2-stroke motorcycle oil, specifically designed for air-cooled engines and the recommended mix ratio (typically 20:1 or 50:1).

Known Issues

Carburetor Fouling:

Common with 2-stroke engines, especially with infrequent use or poor fuel quality. Requires regular cleaning and proper jetting.

Clutch Wear:

Friction plates can wear over time, especially with aggressive riding. Clutch adjustment is crucial.

Carb Jet Clogging:

Small jets can easily become clogged with debris, affecting performance. Fuel filtration is important.

Suspension Bushings:

Rubber bushings in the A-arms and swingarm can degrade over time, leading to play and affecting handling. Replacement is part of regular maintenance.

Chain And Sprockets:

Wear on the drive chain and sprockets is normal; requires regular cleaning, lubrication, and eventual replacement.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Corporation, a global leader in motorcycles, marine products, and musical instruments.

Model Evolution

Introduction Year:

Key Updates:

Minor cosmetic and chassis tweaks over the years, but the core mechanicals remained largely consistent, highlighting its successful design.

Discontinuation:

Production ended in 2006, replaced by newer models like the Raptor and Warrior series.

Production

Manufacturing Location:

Japan (Primary)

🏆 Awards & Recognition

Recognitions

Popularity:

Highly regarded in its class for its affordability, reliability, and fun factor. A popular choice for modifying and customizing.