Download 1987-2001 Yamaha Blaster YSF200 Repair Manual PDF

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类型: Atv

斯库: 51258

标签: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 ATV Blaster Models Blaster YSF200 Powersports Yamaha

产品多属性

Description

The YSF200, produced from 1987 through 2001, is a highly regarded recreational ATV celebrated for its user-friendly design and spirited performance. This 2-stroke, air-cooled, single-cylinder machine, with a displacement of 195cc, offered approximately 20-25 horsepower, making it a popular choice for enthusiasts and entry-level riders alike. Its robust steel frame, automatic clutch, and 6-speed manual transmission contributed to its agile handling and enjoyable off-road experience. The extensive legacy in ATV manufacturing is evident in the Blaster's engineering quality and reliability, solidifying its position as a successful and well-supported model in the sport ATV segment. This comprehensive Factory Service Manual provides detailed information essential for the maintenance, diagnosis, and repair of your YSF200. Covering a wide array of systems including the engine, fuel, cooling, transmission, final drive, body, frame, steering, suspension, brakes, and electrical components, this manual offers step-by-step procedures for everything from routine servicing to complete overhauls. It includes troubleshooting guides, detailed specifications, and clear wiring diagrams, empowering owners and technicians to keep their Blaster in optimal condition and ensure its longevity and performance.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Blaster YSF200

Model Variants:

YSF200, YSF200U, YSF200W, YSF200A, YSF200B, YSF200B-MNH, YSF200D, YSF200D-MNH, YSF200E, YSF200E-MNH, YFS200G-MNH, YSF200G, YSF200H, YSF200H-MNH, YSF200J, YSF200J-MNH, YSF200K, YSF200L, YSF200M

Years Covered:

1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001

Codes

Chassis Code:

YSF200

👋 Introduction

Market Position

Segment:

Recreational ATV

Target Audience:

Enthusiasts, recreational riders, and DIY mechanics seeking to maintain and repair their Yamaha Blaster.

Competitive Analysis

Competitors:

Other 2-stroke sport ATVs of the era, such as Suzuki LT250R, Honda TRX250R.

Key Features

Ease Of Use:

Designed for user-friendly operation and accessibility, making it a popular choice for entry-level riders.

Manual Value:

Essential resource for owners to perform maintenance, diagnose issues, and carry out repairs, saving time and money.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Manual / Repair Manual

Language:

English

Format:

PDF (Downloadable)

Page Count

Estimated Page Count:

Refer to specific manual edition; typically 300-600 pages for comprehensive coverage

📖 Manual Coverage

Systems Covered

Engine:

Detailed procedures for disassembly, inspection, repair, and reassembly of the 200cc 2-stroke engine.

Fuel System:

Carburetor tuning, cleaning, and overhaul; fuel tank and petcock service; fuel line maintenance.

Cooling System:

Air cooling system inspection and maintenance.

Transmission:

Clutch operation, adjustment, and repair; gearbox inspection and maintenance.

Final Drive:

Chain drive maintenance, adjustment, and replacement; rear axle service.

Body And Frame:

Frame inspection and repair; plastic body panel removal, installation, and repair; seat and fender service.

Steering And Suspension:

Handlebar and steering column service; front and rear suspension component inspection, adjustment, and replacement (shocks, A-arms).

Brakes:

Front and rear brake system maintenance, including hydraulic fluid flush, pad replacement, caliper service, and drum brake adjustment.

Electrical:

Ignition system troubleshooting and repair; lighting system service; battery maintenance; starter system diagnosis.

Wiring Diagrams:

Comprehensive, illustrated wiring diagrams for all electrical components.

Procedures Included

Maintenance:

Routine maintenance tasks, including oil changes (if applicable, though typically 2-stroke pre-mix), air filter cleaning/replacement, spark plug service, and chain lubrication.

Troubleshooting:

Step-by-step diagnostic procedures for common issues, including hard starting, poor performance, electrical faults, and braking problems.

Repair:

Detailed, illustrated repair instructions for virtually every component of the Blaster YSF200.

Disassembly And Reassembly:

Clear guidance on removing and installing components in the correct sequence.

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine rebuilds and component overhauls.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content for quick information retrieval.

Print Quality

Image Resolution:

High-resolution images, diagrams, and exploded views for clarity.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Type:

2-stroke, single-cylinder

Displacement:

195cc (Actual displacement may vary slightly based on bore/stroke variations over years)

Bore X Stroke:

66.0 mm x 57.0 mm

Cooling System:

Air-cooled

Performance

Horsepower:

Approximately 20-25 HP (Varies by model year and tuning)

Torque:

Approximately 15-18 lb-ft (Varies by model year and tuning)

Fuel System

Carburetor:

Mikuni VM26SS (typically)

Fuel Delivery:

Gravity feed from fuel tank

Fuel Type:

Unleaded gasoline (91+ octane recommended), mixed with 2-stroke oil

Lubrication

Oil Mixture:

Pre-mix: typically 50:1 ratio with high-quality 2-stroke engine oil.

🔧 Transmission

Standard

Type:

6-speed manual transmission with automatic clutch

Optional

Optional Gearbox:

Features

Clutch Type:

Wet, multi-plate, automatic

Reverse:

No reverse gear

📐 Dimensions

Exterior

Length:

Approx. 69.5 inches (1765 mm)

Width:

Approx. 43.3 inches (1100 mm)

Height:

Approx. 41.7 inches (1059 mm)

Weights

Dry Weight:

Approx. 258 lbs (117 kg)

Ground Clearance:

Approx. 4.4 inches (112 mm)

🛡️ Safety Features

Ratings

Safety Standards:

Designed for off-road recreational use, not street legal.

Active Features

Braking System:

Hydraulic disc brakes (front and rear) for reliable stopping power.

Passive Features

Chassis Design:

Robust steel frame providing stability and durability.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic recreational vehicle)

Driver Assistance

Driver Aids:

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Air Filter:

Clean/inspect every 10-20 hours of operation, replace as needed.

Spark Plug:

Inspect/clean every 20-30 hours, replace every 100-150 hours or as needed.

Chain Tension:

Check and adjust every 10-20 hours of operation.

Brake Fluid:

Flush and replace every 12 months or as per manual recommendations.

Fluid Specifications

Engine Oil:

Yamalube 2-stroke oil or equivalent meeting API TC, JASO FD specifications (50:1 ratio).

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Carburetor Clogging:

Common issue due to fuel residue or contaminants, requires regular cleaning.

Clutch Slippage:

Can occur with wear or improper adjustment, requires clutch plate inspection and adjustment/replacement.

Electrical Connections:

Corrosion or loose connections can cause intermittent electrical issues.

Suspension Wear:

Bushings and bearings in suspension components can wear over time, affecting handling.

📚 Vehicle History

Brand Heritage

Yamaha Atv Legacy:

Yamaha has a long-standing reputation for producing reliable and performance-oriented ATVs.

Model Evolution

Blaster Development:

The Blaster was introduced as a lightweight, sporty ATV that appealed to a wide range of riders, particularly younger enthusiasts.

Production

Production Period:

1987 - 2006 (This manual covers 1987-2001).

Manufacturing Location:

Primarily Japan

🏆 Awards & Recognition

Recognitions

Popularity Award:

The Yamaha Blaster achieved significant popularity and has a strong aftermarket support base, indicative of its success in the sport ATV market.