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2002 Yamaha CS50Z Jog Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Yamaha Model: Jog CS50Z Year: 2002 Product Name: 2002 Yamaha CS50Z Jog Service Repair Manual Codes Chassis Code: SA16J 👋 Introduction Market Position Segment: Lightweight...
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类型: Motorcycle
厂商:
斯库: 605001
2002 Yamaha CS50Z Jog Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Jog CS50Z
Year:
2002
Product Name:
2002 Yamaha CS50Z Jog Service Repair Manual
Codes
Chassis Code:
SA16J
👋 Introduction
Market Position
Segment:
Lightweight 50cc scooter, popular for urban commuting and recreational use.
Competitive Analysis
Competitors:
Honda Dio, Suzuki Address, Aprilia SR50, Kymco Agility 50.
Key Features
Vehicle Highlights:
Compact design, agile handling, reliable 2-stroke engine, underseat storage, electric start.
Manual Value
Benefit For Owner:
Empowers owners to perform maintenance, diagnose issues, and complete repairs, saving time and money.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service and repair
Secondary Coverage:
Maintenance, troubleshooting, diagnostics, specifications
Page Count
Pages:
Estimated 200-300 pages (typical for this model and year)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of the 2-stroke engine components.
Fuel System:
Carburetor tuning, cleaning, rebuilding; fuel pump operation; fuel tank maintenance.
Ignition System:
CDI ignition system troubleshooting, spark plug selection and gap, coil testing.
Cooling System:
Air cooling system inspection and cleaning.
Transmission:
Automatic CVT (Continuously Variable Transmission) belt replacement, variator, and clutch assembly service.
Brakes:
Front and rear brake system inspection, adjustment, caliper service, brake fluid replacement.
Suspension:
Front fork and rear shock absorber inspection, maintenance, and replacement procedures.
Electrical System:
Wiring diagrams, battery maintenance, lighting system, starter motor, charging system.
Bodywork:
Panel removal and installation, seat, fairings, and storage compartment access.
Procedures Included
Routine Maintenance:
Oil changes, spark plug replacement, air filter cleaning/replacement, drive belt inspection.
Troubleshooting:
Step-by-step guides for diagnosing common starting issues, poor performance, and electrical faults.
Engine Repair:
Piston, cylinder, crankshaft, and bearing replacement; gasket and seal renewal.
Transmission Service:
CVT component inspection and replacement, clutch shoe replacement.
Electrical Diagnostics:
Testing of ignition coils, regulators, and lighting circuits using multimeter readings.
Brake System Overhaul:
Bleeding procedures, caliper seal replacement, pad replacement.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine rebuilds and electrical system diagnostics.
📊 Manual Specifications
File Format
Format:
Searchable PDF with hyperlinked table of contents for easy navigation.
Print Quality
Quality:
High-resolution scans of original factory documentation ensuring clear text and diagrams.
Binding Type
Type:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 2-stroke, single-cylinder
Displacement:
49cc
Bore X Stroke:
39.0 mm x 41.4 mm (typical for Minarelli-derived engines)
Compression Ratio:
7.4:1 (typical for this engine configuration)
Performance
Horsepower:
Approximately 5-7 HP (varies by region and tuning)
Torque:
Approximately 4-5 Nm (varies by region and tuning)
Fuel System
Carburetor Model:
Teikei YBN41 (typical, manual will specify exact)
Fuel Type:
Unleaded gasoline
Oil Mixture:
Autolube (separate oil injection system)
Lubrication
Oil Type:
Yamalube 2-stroke oil or equivalent API TC rated oil
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Optional
Transmission Type:
N/A (CVT is standard)
Features
Drive System:
V-belt drive
Final Drive:
Gear reduction
📐 Dimensions
Exterior
Length:
Approx. 1730 mm
Width:
Approx. 685 mm
Height:
Approx. 1060 mm
Wheelbase:
Approx. 1275 mm
Weights
Dry Weight:
Approx. 86 kg
Fuel Tank Capacity:
5.0 Liters
Oil Tank Capacity:
1.2 Liters
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Scooters typically do not undergo official crash testing like automobiles)
Active Features
Braking System:
Front: Disc brake, Rear: Drum brake
Lighting:
Halogen headlight, LED taillight
Passive Features
Frame Construction:
Underbone steel frame
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, fuel gauge, indicator lights (turn signals, high beam, oil warning).
Driver Assistance
Assistance Features:
N/A (Basic scooter design, no electronic driver aids)
🔧 Maintenance
Service Intervals
Oil Change Frequency:
Every 2,000-3,000 km or annually (engine oil for transmission/gearbox)
Spark Plug Replacement:
Every 3,000-5,000 km (NGK CR7HSA or equivalent)
Air Filter Cleaning:
Every 1,000-2,000 km
Drive Belt Inspection:
Every 3,000-5,000 km, replacement typically around 10,000-15,000 km
Fluid Specifications
Transmission Oil:
Yamalube Gear Oil or equivalent SAE 80 API GL-4 (Capacity: Approx. 0.1 Liter)
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific recommendation)
Known Issues
Common Problems:
Carburetor clogging due to infrequent use, worn drive belts, weak starter motors, carburetor float issues.
Maintenance Tips:
Regular fuel stabilizer use for storage, consistent check of coolant (if applicable for the specific sub-model) and oil levels.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, known for its performance motorcycles and recreational vehicles.
Model Evolution
Jog Lineage:
The Jog series is a long-standing line of Yamaha scooters, continually updated for performance and style.
Production
Manufacturing Location:
Primarily Japan (though specific assembly plants may vary by market).
Production Years:
The CS50Z Jog was produced in the early to mid-2000s, with variations in specific markets.
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
While specific awards for the 2002 CS50Z are not prominently documented, the Yamaha Jog series has consistently been recognized for its reliability, practicality, and popularity in the scooter market segment.
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