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Yamaha CW50M 1999-2002 Workshop Service Manual Repair

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Yamaha Model: CW50M Model Nickname: Jog Vehicle Type: Scooter Engine Type: 2-Stroke Generation Model Generation: 1st Generation (CW50 series) Codes Chassis Code: SA01J (common for...
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类型: Motorcycle
厂商:
斯库: 69982
Yamaha CW50M 1999-2002 Workshop Service Manual Repair
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
CW50M
Model Nickname:
Jog
Vehicle Type:
Scooter
Engine Type:
2-Stroke
Generation
Model Generation:
1st Generation (CW50 series)
Codes
Chassis Code:
SA01J (common for this period/model)
👋 Introduction
Market Position
Market Segment:
Compact, lightweight 50cc scooter, popular for urban commuting and recreational use.
Competitive Analysis
Key Competitors:
Honda Dio, Suzuki Address, Aprilia SR50, Kymco Like (contemporary models)
Key Features
Vehicle Appeal:
Reliability, fuel efficiency, ease of operation, compact size for maneuverability.
Manual Value Proposition:
Essential for owners and mechanics to perform maintenance, repairs, and diagnostics to keep the CW50M running optimally.
📋 Manual Details
Coverage Areas
Covered Years:
1999, 2000, 2001, 2002
Page Count
Estimated Page Count:
Approx. 200-300 pages (typical for a workshop manual of this era)
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, top end (cylinder, piston, rings), bottom end (crankshaft, bearings), cooling system (air cooling details), lubrication system (oil injection)
Fuel System:
Carburetor disassembly, cleaning, adjustment, fuel tank, fuel lines, fuel filter
Ignition System:
CDI unit, spark plug, ignition coil, wiring diagrams, timing checks
Transmission:
Automatic transmission (CVT - Continuously Variable Transmission), clutch, variator, torque driver, belt replacement, gear ratios (final drive)
Electrical System:
Starter motor, generator (stator/rotor), battery, lighting (headlight, taillight, indicators), horn, wiring harnesses, electrical component testing
Brakes:
Front and rear brake systems (likely drum brake or early disc brake for front), brake lever, brake cable, brake fluid (if applicable), brake pad/shoe replacement, adjustment
Suspension:
Front forks (telescopic), rear shock absorber, suspension tuning, replacement
Chassis And Body:
Frame, body panels, seat, storage compartment, steering system (handlebar, steering stem), wheel replacement, tire mounting and balancing
Exhaust System:
Exhaust pipe, muffler, inspection, cleaning
Procedures Included
Maintenance:
Regular servicing, oil changes (gear oil), filter cleaning/replacement, spark plug checks, brake adjustments, chain lubrication (if applicable, though unlikely for this model), general inspection
Troubleshooting:
Diagnostic procedures for common starting issues, performance problems, electrical faults, component failures
Repair:
Step-by-step instructions for component removal, installation, and repair
Disassembly Assembly:
Detailed instructions for complete disassembly and reassembly of major vehicle components
Specifications Settings:
Torque specifications, clearances, valve adjustments (if applicable), carburetor settings
Technical Depth
Depth Of Coverage:
Comprehensive: Covers all aspects of repair, maintenance, and troubleshooting for the specified model years.
Diagnostic Capabilities:
Advanced diagnostics, including electrical system troubleshooting and component testing.
Rebuild Instructions:
Detailed instructions for complete engine and transmission rebuilds.
Diagrams Illustrations:
Includes detailed exploded views, wiring diagrams, and step-by-step illustrations.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchable Text:
Yes (typically OCR'd for easy keyword searching)
Compatibility
Software Compatibility:
Compatible with all PDF readers on PC, Mac, tablet, and smartphone.
⚙️ Engine Specifications
Primary Engine
Engine Code:
A131E (common)
Engine Displacement:
49 cc
Bore X Stroke:
39.0 mm x 41.4 mm (approximate)
Compression Ratio:
7.2:1 (approximate)
Cooling System:
Forced Air Cooling
Carburetor Model:
Mikuni VM10/16 (or similar, e.g., BS22)
Performance
Horsepower:
Approx. 5.0-5.5 HP at 6,750 RPM
Torque:
Approx. 0.5-0.6 kgf-m at 6,000 RPM
Fuel System
Fuel Delivery:
Carburetor
Fuel Type:
Unleaded gasoline (minimum 87 octane)
Oil Injection:
Separate 2-stroke oil injection system
Fuel Tank Capacity:
Approx. 5.0 Liters
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Drive System:
V-belt drive to rear wheel
Optional
Optional Transmissions:
N/A (CVT is standard)
Features
Variator System:
Yamaha's V-belt drive system with variator and torque driver for automatic gear ratio changes.
Clutch Type:
Centrifugal clutch
Gear Reduction:
Primary reduction (variator), Secondary reduction (gearbox/final drive)
📐 Dimensions
Exterior
Overall Length:
Approx. 1740 mm (varies slightly by region)
Overall Width:
Approx. 650 mm
Overall Height:
Approx. 1025 mm
Wheelbase:
Approx. 1275 mm
Weights
Dry Weight:
Approx. 78 kg
Wet Weight:
Approx. 81 kg (with fluids)
Maximum Load:
Approx. 150 kg (rider + cargo)
Tire Sizes
Front Tire:
3.00-10 42J
Rear Tire:
3.00-10 42J
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle/scooter safety is typically assessed via roadworthiness and component performance, not formal crash test ratings like cars).
Active Features
Braking System:
Combined braking system (may apply to some models for regulatory compliance, check manual for specifics).
Lighting:
Headlight, taillight, brake light, turn signals for visibility.
Passive Features
Chassis Construction:
Steel frame designed for stability and rider support.
Tires:
Tubeless tires for reduced risk of sudden deflation.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic scooter instrumentation: speedometer, odometer, fuel gauge, indicator lights).
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Features:
N/A
Lighting Technology
Headlight Type:
Halogen
🔧 Maintenance
Service Intervals
Oil Change Frequency:
Gear oil: Every 3,000 - 5,000 km or annually. (Consult manual for exact mileage).
Spark Plug Replacement:
Inspect every 1,000 km, replace as needed (approx. 5,000-10,000 km).
Air Filter Cleaning:
Clean every 1,000 - 2,000 km, replace as needed.
Brake Pad Replacement:
Inspect every 1,000 km, replace when worn to minimum thickness.
Cvt Belt Inspection:
Inspect every 5,000 km, replace as needed (typically 10,000-20,000 km depending on usage).
Fluid Specifications
Gear Oil Type:
Yamalube Gear Oil (or equivalent SAE 80 API GL-4)
Gear Oil Capacity:
Approx. 0.08 Liters (80 ml)
Two Stroke Oil:
Yamaha Yamalube 2 Stroke Oil (or equivalent JASO FD / API TC certified oil)
Known Issues
Common Problems:
Carburetor clogging due to infrequent use or poor fuel quality, CVT belt wear, electrical connections corrosion, weak starter motor.
Recommended Preventative Maintenance:
Regularly run the engine if stored, use fresh fuel, keep the air filter clean, and perform scheduled maintenance.
📚 Vehicle History
Brand Heritage
Brand Origin:
Yamaha Motor Company, Ltd. is a Japanese manufacturer of motorcycles, marine products, and other motorized products. Founded in 1955.
Model Evolution
Cw50 Lineage:
The CW50 'Jog' series is one of Yamaha's long-standing and highly popular scooter lines, known for its compact size and sporty performance for its class.
Production
Production Location:
Primarily Japan, with potential assembly in other regions for specific markets.
Production Period:
The Jog series has been in continuous production for many years, with the CW50M representing a specific iteration from the late 90s to early 2000s.
🏆 Awards & Recognition
Recognitions
Awards And Recognition:
The Yamaha Jog series has consistently been recognized for its durability, performance, and value in the entry-level scooter market across various regions.
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