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Yamaha CW50M 1999-2002 Workshop Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Yamaha Model: CW50M Model Nickname: Jog Body Style: Scooter Generation Generation: First Generation Codes Chassis Code: SA01J 👋 Introduction Market Position Target Audience: Owners, maintenance...
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类型: Motorcycle
厂商:
斯库: 66737
Yamaha CW50M 1999-2002 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
CW50M
Model Nickname:
Jog
Body Style:
Scooter
Generation
Generation:
First Generation
Codes
Chassis Code:
SA01J
👋 Introduction
Market Position
Target Audience:
Owners, maintenance technicians, and repair shops working on Yamaha CW50M scooters.
Competitive Analysis
Value Proposition:
Provides in-depth technical information for maintaining and repairing the CW50M, offering a cost-effective alternative to dealership servicing.
Key Features
Completeness:
Covers all major mechanical and electrical systems for the specified model years.
Usability:
Organized with clear headings, diagrams, and step-by-step instructions for ease of use.
📋 Manual Details
Coverage Areas
Covered Years:
1999, 2000, 2001, 2002
Page Count
Page Count:
N/A (Digital PDF)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete rebuild procedures, torque specifications, component identification.
Fuel System:
Carburetor adjustment, fuel pump, fuel tank, fuel lines.
Cooling System:
Radiator, fan, coolant specifications, bleeding procedures.
Electrical System:
Wiring diagrams, ignition system, charging system, lighting, starter motor.
Transmission:
Automatic transmission (CVT), variator, clutch, gear reduction.
Suspension:
Front fork, rear shock absorber, bearings.
Brakes:
Front disc brake, rear drum brake, hydraulic system, adjustments.
Chassis And Body:
Frame, body panels, seat, storage compartment, fairings.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, brake adjustments.
Troubleshooting:
Diagnostic charts for common starting, running, and electrical issues.
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment.
Overhaul Instructions:
Detailed guidance for engine and transmission rebuilds.
Technical Depth
Depth:
Comprehensive (suitable for professional mechanics and advanced DIY users).
Diagnostic Capabilities:
Detailed troubleshooting flowcharts and symptom-based diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable content for quick information retrieval.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, air-cooled
Displacement:
49 cc
Bore X Stroke:
39.0 mm x 41.4 mm
Compression Ratio:
7.4:1
Performance
Horsepower:
Approximately 4.5 - 5.0 PS (varies by market and tuning)
Torque:
Approximately 3.8 - 4.0 Nm (varies by market and tuning)
Fuel System
Carburetor Model:
Mikuni VM12
Fuel Type:
Unleaded gasoline
Fuel Mixture:
Pre-mix or automatic oil injection system (depending on specific variant).
Lubrication
Oil Type:
2-stroke engine oil (e.g., Yamalube 2-stroke oil)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Engine Codes
Engine Code:
SA01
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Features
Clutch Type:
Centrifugal automatic clutch
Drive System:
V-belt drive
Gear Ratios
Reduction Gear Ratio:
8.571 (typical)
Fluid Specifications
Gear Oil Type:
Yamaha Gear Oil 10W-30 (or equivalent)
📐 Dimensions
Exterior
Overall Length:
Approx. 1,730 mm
Overall Width:
Approx. 675 mm
Overall Height:
Approx. 1,035 mm
Weights
Dry Weight:
Approx. 73 kg
Seat Height:
Approx. 740 mm
Wheelbase:
Approx. 1,210 mm
Cargo
Storage:
Under-seat storage compartment
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Scooter classification, not subject to automotive crash testing standards)
Active Features
Braking System:
Front disc brake with hydraulic actuation, rear drum brake with mechanical actuation.
Lighting:
Headlight, taillight, brake light, turn signals.
Passive Features
Frame Construction:
Steel tube frame for structural integrity.
Tires:
Tubeless tires for reduced risk of sudden deflation.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, fuel gauge, turn signal indicators, high-beam indicator.
Driver Assistance
ABS:
N/A
Connectivity
Smartphone Integration:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km or 6 months, whichever comes first.
Air Filter Cleaning:
Every 1,000 km.
Spark Plug Check:
Every 2,000 km, replace as needed.
Transmission Oil Change:
Every 5,000 km or 12 months, whichever comes first.
Brake Fluid Check:
Every 6,000 km or 12 months.
Fluid Specifications
Engine Oil Capacity:
Approximately 0.7 Liters (for 2-stroke oil injection).
Gear Oil Capacity:
Approximately 0.08 Liters.
Coolant Type:
Yamaha Coolant (50% ethylene glycol and 50% deionized water).
Known Issues
Carburetor Clogging:
Common with age and infrequent use, requiring cleaning and adjustment.
Variator Wear:
Can lead to sluggish acceleration and reduced top speed; requires inspection and potential replacement.
Electrical Connector Corrosion:
Can cause intermittent electrical issues, especially in humid environments.
Air Filter Deterioration:
Requires regular inspection and replacement to maintain engine performance.
Part Numbers
Spark Plug Recommendation:
NGK BR8HS or equivalent.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Corporation is a global leader in motorcycles, scooters, and other powered products, known for innovation and performance.
Model Evolution
Jog Series:
The CW50M is part of the long-running and popular Yamaha Jog series of scooters, known for their reliability and sporty handling.
Production
Manufacturing Location:
Primarily manufactured in Japan.
Market Segment:
Lightweight scooter, popular for urban commuting and light recreation.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Yamaha Jog series is widely recognized for its reliability, ease of use, and cost-effectiveness in the lightweight scooter market.
Ratings
User Satisfaction:
Consistently high user satisfaction due to its dependable performance for daily commuting.
Certifications
Emissions Standards:
Compliant with prevailing emissions standards for its production era.
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