Target Audience:
DIY enthusiasts and professional mechanics working on Yamaha DT125R models.
Detail Level:
Hundreds of pages with detailed substeps, notes, cautions, warnings, numbered instructions, and bold figure numbers.
Visuals:
Includes hundreds of photos, illustrations, drawings, and enlarged insets for clarity.
Searchability:
Numbered table of contents for quick information retrieval.
Cost Effectiveness:
Inexpensive way to keep the vehicle working properly, saving on professional labor costs.
Covered Years:
1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002
Estimated Pages:
Hundreds (exact number not specified, but implied to be substantial)
Type:
Workshop Service Repair Manual
Engine:
Complete engine disassembly, assembly, tuning, diagnostics, and repair.
Transmission:
Gearbox removal, inspection, repair, and adjustment procedures.
Electrical System:
Detailed wiring diagrams, troubleshooting, component testing, and repair of electrical circuits.
Fuel System:
Carburetor disassembly, cleaning, adjustment, and fuel system maintenance.
Cooling System:
Liquid-cooled system maintenance and repair procedures.
Suspension:
Front fork and rear shock absorber maintenance, rebuild, and adjustment.
Brakes:
Hydraulic disc brake system servicing, including caliper, master cylinder, and fluid replacement.
Chassis And Frame:
Frame inspection, component mounting, and general chassis maintenance.
Bodywork:
Fairings, plastics, seat, and other body component removal, installation, and repair.
Maintenance:
Routine maintenance tasks, lubrication, fluid changes, filter replacements, and adjustments.
Troubleshooting:
Step-by-step diagnostic procedures for identifying and resolving common and uncommon problems.
Repair:
Detailed instructions for component repair, replacement, and reassembly.
Overhaul:
Complete engine and gearbox overhaul procedures.
Reassembly:
Comprehensive guidance on correct reassembly of all vehicle components.
Depth:
Complete factory service manual covering all aspects of repair and maintenance for experienced mechanics and DIY enthusiasts.
Type:
Liquid-cooled, 2-stroke, reed valve
Displacement:
124cc (Specific displacement might vary slightly by sub-model, but 125cc is the defining characteristic)
Bore X Stroke:
Information available in manual (typical for 125cc 2-strokes of this era, e.g., 56.5 x 49.8 mm)
Carburetion:
Single carburetor (e.g., Mikuni VM26SS, but specific model details will be in the manual)
Horsepower:
Approximately 15-20 HP (varies by year and specific market tuning, detailed specs in manual)
Torque:
Information available in manual
Fuel Type:
Unleaded gasoline mixed with 2-stroke oil (pre-mix or Autolube system, detailed in manual)
Oil Delivery:
Autolube system with separate oil reservoir (standard on DT125R models)
Length:
Information available in manual (typical for this class of enduro bike)
Width:
Information available in manual
Height:
Information available in manual
Dry Weight:
Approximately 115-120 kg (varies by year and specific features, manual will confirm)
Wet Weight:
Information available in manual
Brakes:
Front: Hydraulic disc brake; Rear: Drum brake (some later models may have rear disc, manual will specify)
Lighting:
Headlight, taillight, brake light, turn signals (as per road legality requirements for R models)
Oil Change:
Detailed schedule available in manual (typically every few thousand kilometers or as per usage)
Spark Plug:
Recommended replacement intervals in manual
Air Filter:
Cleaning and replacement intervals specified in manual
Brake Fluid:
Recommended replacement schedule and procedures in manual
Engine Oil:
Specific 2-stroke oil recommendations and mixing ratios (or Autolube oil spec) will be detailed in the manual.
Transmission Oil:
Yamalube or equivalent SAE 10W-30 API SE classification (verify in manual for exact spec)
Coolant:
Permanent type antifreeze coolant (e.g., 50% ethylene glycol and 50% deionized water) - specifications in manual.
Common Wear Items:
Piston rings, clutch plates, exhaust valves (on models with YPVS), and fork seals are common wear items detailed for inspection and replacement in the manual.
Carburetor Tuning:
Carburetor tuning can be sensitive to altitude and modifications; the manual provides baseline settings and tuning guides.
Ypvs System:
Yamaha Power Valve System (YPVS) requires proper cleaning and adjustment for optimal performance; the manual covers its maintenance in detail.
Yamaha Motorcycles:
Yamaha has a long and successful history in motorcycle manufacturing, particularly in off-road and dual-sport segments with models like the DT series.
Dt Series:
The DT series, introduced in the late 1960s, was revolutionary for its time, popularizing the dual-sport concept. The DT125R was a significant evolution, featuring liquid cooling and improved performance for its class.
Years Of Production:
The DT125R was produced for an extended period, with this manual covering a significant portion of its lifespan from 1988 to 2002, indicating consistent popularity and evolution.