Segment:
Sport Motorcycle / Underbone (contextual based on typical Exciter model)
Target Audience:
Owners and independent repair shops seeking comprehensive maintenance and repair information for the Yamaha Exciter.
Value Proposition:
Provides essential technical data and procedures typically found in official Yamaha service manuals, enabling DIY repairs and reducing reliance on dealership service.
Comprehensiveness:
Covers a wide range of repair and maintenance topics for the specified model years.
Accessibility:
Instant digital download offers immediate access to critical repair information.
Engine:
Detailed breakdown, diagnostics, repair of all engine components, including cooling system, lubrication system, ignition system, fuel system, and emissions control.
Transmission:
Service and repair procedures for the transmission (likely a multi-speed gearbox for this model), including clutch operation, gear selection, and lubrication.
Chassis:
Suspension system (front and rear), steering system, wheel bearings, and brake system (front and rear).
Electrical System:
Wiring diagrams, charging system, starting system, lighting system, instrument panel, and ignition system components.
Fuel System:
Carburetor (if applicable) or fuel injection system components, fuel pump, fuel lines, and fuel tank.
Cooling System:
Radiator, coolant passages, thermostat, fan, and coolant specifications.
Lubrication System:
Oil pump, oil passages, oil filter, and oil specifications.
Bodywork:
Minor body panel adjustments, seat removal, fairing components, and general chassis maintenance.
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug replacement, air filter cleaning/replacement, brake pad inspection/replacement, fluid level checks.
Troubleshooting:
Diagnostic procedures for common problems related to engine performance, electrical faults, braking issues, and starting difficulties, often with flowcharts.
Repair Procedures:
Step-by-step instructions for disassembling, inspecting, repairing, and reassembling major components and systems.
Component Overhaul:
Detailed instructions for complete engine rebuilds, transmission overhauls, and suspension component refurbishment.
Electrical Diagnostics:
Testing of electrical components, circuits, and troubleshooting of wiring issues using wiring diagrams.
Diagnostic Capabilities:
Intermediate to advanced, covering component testing, electrical diagnostics, and symptom-based troubleshooting.
Rebuild Instructions:
Comprehensive instructions for complete engine and transmission rebuilds, including tolerances and specifications.
Specification Data:
Includes torque specifications, clearances, fluid capacities, electrical resistance values, and other critical technical data.
Engine Type:
Likely single-cylinder, four-stroke, liquid-cooled (common for Yamaha Exciter models of this era).
Displacement:
Typically 130cc to 150cc for this model range, specific details would be within the manual.
Bore X Stroke:
Specifics available in manual, crucial for engine rebuilds.
Horsepower:
Estimated 13-16 HP (typical for 130-150cc engines of this type, exact figures in manual).
Torque:
Estimated 10-12 Nm (typical for 130-150cc engines of this type, exact figures in manual).
Fuel Delivery:
Likely carburetor-based for early years, potential for fuel injection in later models within this range. Manual will specify.
Fuel Type:
Unleaded gasoline, specific octane rating in manual.
Ignition Type:
CDI (Capacitor Discharge Ignition) or similar electronic ignition system.
Cooling Method:
Liquid-cooled (radiator, fan, coolant).
Oil Type:
Specific motorcycle engine oil grade (e.g., 10W-40, 20W-50) and API classification will be detailed in manual.
Length:
Specific dimensions available in manual (typical for sport underbone around 1900-2000 mm).
Width:
Specific dimensions available in manual (typical for sport underbone around 700-800 mm).
Height:
Specific dimensions available in manual (typical for sport underbone around 1000-1100 mm).
Dry Weight:
Estimated 100-115 kg, precise figures in manual.
Wet Weight:
Will vary with fluid levels, specific figures in manual.
Oil Change Interval:
Typically every 3,000-5,000 km or 6-12 months, specific recommendations in manual.
Spark Plug Replacement:
Recommended interval varies (e.g., 10,000-15,000 km), manual will provide exact spec.
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment advised (e.g., every 500-1000 km).
Engine Oil Grade:
Manual specifies API service classification (e.g., SG, SH, SJ) and viscosity grade (e.g., 10W-40).
Coolant Type:
Specific type of coolant (e.g., ethylene glycol based, pre-mixed or concentrate) and mixture ratio will be in manual.
Brake Fluid Type:
Typically DOT 3 or DOT 4 hydraulic brake fluid.
Potential Wear Items:
Clutch plates, spark plugs, brake pads, chain and sprockets, and front fork seals are common wear items requiring periodic inspection and replacement.
Common Faults:
Carburetor jetting issues (if applicable), electrical connection corrosion in humid climates, and normal wear on suspension components can occur.
Manufacturer:
Yamaha Motor Company, known for innovation and performance in motorcycles, marine products, and other powered vehicles.
Exciter Lineage:
The Exciter line (often known as 'Crypton' in some markets) represents Yamaha's long-standing presence and success in the practical and sporty underbone motorcycle segment.
Manufacturing Location:
Likely produced in Southeast Asia (e.g., Indonesia, Malaysia, Thailand) for regional markets.
