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Yamaha Fazer 1000 Service Repair Manual
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🏷️ Basic Information Identification Make: Yamaha Model: Fazer 1000 Model Designation: FZS1000 Family: Fazer Generation First Generation Start Year: 2001 Last Generation End Year: 2005 Codes Engine Code Prefix: 5LV...
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类型: Motorcycle
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🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Fazer 1000
Model Designation:
FZS1000
Family:
Fazer
Generation
First Generation Start Year:
2001
Last Generation End Year:
2005
Codes
Engine Code Prefix:
5LV
👋 Introduction
Market Position
Category:
Sport Touring Motorcycle
Target Audience:
Riders seeking a versatile, comfortable, and powerful motorcycle for long-distance touring and spirited riding.
Competitive Analysis
Key Competitors:
Honda VFR800 Interceptor, Suzuki Bandit 1200S, Kawasaki ZRX1200R, Triumph Sprint ST.
Key Features
Engine Basis:
Shared engine architecture with the Yamaha YZF-R1 sportbike.
Riding Comfort:
Upright riding position, adjustable handlebars, comfortable seating for rider and passenger.
Performance Blend:
Combines sportbike power with sport-touring ergonomics and comfort.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
Digital (PDF)
Page Count
Estimated Page Count:
Over 300 pages
Format Details:
Searchable, Printable
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul procedures, valve clearance, timing chain, piston/cylinder, crankshaft, lubrication system.
Fuel System:
Carburetor identification, disassembly, cleaning, adjustment, fuel pump, fuel filter.
Ignition System:
Ignition timing, spark plugs, ignition coils, CDI unit testing.
Cooling System:
Radiator, fan, thermostat, water pump, coolant specifications and bleeding.
Transmission:
Clutch operation, gearbox disassembly and assembly, gear shift mechanism, transmission fluid type and capacity.
Chassis And Suspension:
Front fork (telescopic) overhaul, rear shock absorber, swingarm, steering head bearing.
Brakes:
Front and rear brake caliper service, master cylinder overhaul, brake fluid type and bleeding, brake pad replacement, disc inspection.
Electrical System:
Wiring diagrams, battery, charging system (stator, rectifier/regulator), lighting, starter motor, fuses, relays.
Bodywork And Fairings:
Fairing removal and installation, seat, fuel tank, fenders, instrument panel.
Wheels And Tires:
Tire specifications, wheel bearing inspection, wheel balancing.
Troubleshooting:
Diagnostic charts for common problems, symptom-based troubleshooting guides.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain lubrication and adjustment, spark plug checks, brake fluid flush.
Engine Repair:
Top-end rebuilds, carburetor synchronization, valve adjustments, camshaft replacement.
Transmission Repair:
Clutch plate replacement, gearbox component repair, shift drum and fork servicing.
Suspension Servicing:
Front fork seal replacement, oil level checks, rear shock absorber replacement.
Brake System Overhaul:
Piston seal replacement, caliper piston removal and cleaning, master cylinder rebuild.
Electrical Diagnostics:
Wiring harness testing, component resistance checks, voltage measurements.
Frame And Bodywork Repair:
Fairing crack repair, mounting point inspection, fuel tank sealing.
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds).
Detail Level:
Step-by-step instructions with torque specifications, special tool requirements, and diagrams.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Full text searchable
Print Quality
Print Readability:
High resolution, clear text and diagrams for easy printing.
Binding Type
Physical Format If Applicable:
N/A (Digital)
Paper Type
Physical Format If Applicable:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, DOHC, inline four-cylinder
Displacement:
998 cc
Bore X Stroke:
74.0 mm x 58.0 mm
Compression Ratio:
10.8:1
Valve Train:
DOHC, 5 valves per cylinder
Performance
Horsepower:
Approx. 143 hp @ 10,000 rpm (claimed)
Torque:
Approx. 102 Nm @ 7,500 rpm (claimed)
Fuel System
Fuel Delivery:
Four Mikuni CV carburetors (BST36 x 4)
Fuel Capacity:
20 Liters (5.3 US gallons)
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40, API SG or higher, JASO MA
Oil Capacity With Filter Change:
3.1 Liters (3.3 US qt)
Oil Capacity Without Filter Change:
2.8 Liters (3.0 US qt)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 6-speed sequential
Clutch Type:
Wet, multiple-disc, cable-actuated
Features
Final Drive:
O-ring sealed chain
Gear Ratios:
1st: 2.750 (33/12), 2nd: 2.063 (33/16), 3rd: 1.619 (34/21), 4th: 1.333 (32/24), 5th: 1.150 (23/20), 6th: 0.967 (29/30)
Transmission Oil Type:
Yamaha Motorcycle Gear Oil (or equivalent) SAE 80 API GL-4
Transmission Oil Capacity:
0.75 Liters (0.79 US qt)
📐 Dimensions
Exterior
Overall Length:
2175 mm (85.6 in)
Overall Width:
780 mm (30.7 in)
Overall Height:
1215 mm (47.8 in)
Wheelbase:
1470 mm (57.9 in)
Ground Clearance:
155 mm (6.1 in)
Seat Height:
805 mm (31.7 in)
Weights
Dry Weight:
214 kg (472 lbs)
Wet Weight:
236 kg (520 lbs)
Max Load Capacity:
Approx. 200 kg (441 lbs) including rider, passenger, and luggage.
🛡️ Safety Features
Ratings
Safety Features Availability:
ABS was an optional feature on some models, not standard on all.
Active Features
Braking System:
Hydraulic dual disc front brake, hydraulic single disc rear brake.
Lighting:
Halogen headlight, LED taillight.
Passive Features
Frame Construction:
Aluminum Deltabox frame for rigidity and light weight.
Crash Protection:
Engine guards and frame sliders often aftermarket additions.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, digital speedometer, fuel gauge, clock, trip meters, indicator lights.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some later models.
Connectivity
Usb Charging:
Not factory equipped; aftermarket solutions are common.
Lighting
Headlight Type:
Dual Halogen
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Oil Filter Replacement:
With every oil change (recommended).
Air Filter Cleaning:
Every 6,000 km (3,700 miles).
Spark Plug Check:
Every 12,000 km (7,500 miles).
Valve Clearance Check:
Every 18,000 km (11,000 miles).
Brake Fluid Replacement:
Every 2 years or as needed.
Coolant Replacement:
Every 2 years.
Fluid Specifications
Engine Oil Specification:
Yamalube 4 SAE 10W-40, API SG, JASO MA
Coolant Specification:
Yamaha Yamalube Coolant (50% solution) or equivalent ethylene glycol based coolant.
Brake Fluid Specification:
DOT 4
Fork Oil Type:
Yamaha Suspension Fluid (or equivalent) SAE 10W
Fork Oil Capacity:
590 cc (19.8 oz) per fork leg
Known Issues
Common Wear Items:
Clutch plates, front fork seals, exhaust system corrosion (especially headers), regulator/rectifier (prone to overheating).
Carburetor Issues:
Carburetors can require periodic synchronization and cleaning due to age and fuel quality.
Electrical Component Reliability:
Some owners report failures of the starter solenoid and ignition coils.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, Ltd.
Founding Year:
1955
Model Evolution
Predecessor Inspiration:
Engine derived from the 1998-2001 Yamaha YZF-R1.
Design Philosophy:
To provide the performance of a sportbike in a more versatile and comfortable package for everyday use and touring.
Updates During Production:
Minor revisions including cosmetic changes and potential suspension tuning, optional ABS introduction.
Production
Production Years:
2001-2005
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Praised for its blend of power, comfort, and value for money within the sport-touring segment.