🏷️ Basic Information

Make:

Yamaha

Model:

Fazer FZ6R

Model Designation:

FZ6R / FZ600R

Category:

Sport Touring Motorcycle

Chassis Code General:

FZ6R

Engine Code Family:

4XV

👋 Introduction

Segment:

Entry-level to mid-range sport touring / sportbike.

Target Audience:

New riders seeking a user-friendly yet sporty motorcycle, commuters, and riders looking for a comfortable sport tourer.

Key Competitors:

Honda CBR600F/F4i, Suzuki GSX600F/Katana, Kawasaki Ninja ZX-6R (earlier models), Triumph Daytona 600/650.

Engine Type:

Inline 4-cylinder, DOHC, 16-valve.

Fuel Delivery:

Electronic Fuel Injection (FI).

Transmission:

6-speed constant mesh.

Frame:

Diamond frame.

Ergonomics:

Adjustable handlebar position for rider comfort, contributing to its sport-touring capability.

Manual Value Proposition:

Provides essential information for maintaining and repairing the FZ6R, enabling DIY servicing and advanced troubleshooting, thus saving on dealership costs.

📋 Manual Details

Applicable Years:

2007, 2008, 2009, 2010, 2011, 2012, 2013

Regions Covered:

Global (specifications may vary slightly by market)

Estimated Page Count:

400-600 pages (typical for a complete factory service manual)

Manual Type:

Factory Service Manual / Workshop Manual / Repair Manual

Language:

English (typical for North American and European markets; original may be Japanese)

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Engine disassembly, assembly, inspection, lubrication, timing, valve clearance adjustment, cylinder head, pistons, crankshaft, connecting rods, oil pump, oil cooler, water pump.

Fuel System:

Fuel injection system (FI), throttle body, fuel pump, fuel injectors, fuel pressure regulator, fuel tank, fuel lines, evaporative emission control (EVAP).

Ignition System:

Ignition coils, spark plugs, crankshaft position sensor, camshaft position sensor, ECU (Engine Control Unit) ignition control.

Cooling System:

Radiator, cooling fan, thermostat, water pump, coolant hoses, coolant specifications, coolant flow.

Exhaust System:

Exhaust pipes, catalytic converter, mufflers, exhaust valve (if applicable).

Transmission Drivetrain:

Clutch operation, gearbox disassembly and assembly, gear inspection, shift drum and forks, drive chain maintenance, final drive ratios.

Chassis Frame:

Frame inspection, alignment, subframe, swingarm removal and installation, bearing inspection and replacement.

Suspension Front:

Front forks, telescopic fork disassembly, assembly, oil type and level, spring rates, damping adjustments, steering head bearings.

Suspension Rear:

Rear shock absorber, linkage system, swingarm pivot bearings, preload and damping adjustments.

Brakes Front:

Brake calipers, brake discs, master cylinder, brake fluid specifications, bleeding procedure, pad replacement, hose inspection.

Brakes Rear:

Rear brake caliper, brake disc, master cylinder, brake fluid specifications, bleeding procedure, pad replacement, hose inspection.

Wheels Tires:

Wheel bearings, wheel removal and installation, tire pressures, tire wear inspection, wheel balancing.

Electrical System Charging:

Stator, alternator, rectifier/regulator, battery specifications, voltage checks.

Electrical System Starting:

Starter motor, starter solenoid, battery testing, starter circuit troubleshooting.

Lighting Signals:

Headlight, taillight, brake lights, turn signals, hazard lights, bulb specifications, wiring diagrams for lighting.

Instrumentation Controls:

Instrument cluster, speedometer, tachometer, fuel gauge, warning lights, handlebar controls, throttle grip, clutch lever.

Wiring Diagrams:

Comprehensive electrical schematic diagrams for all systems, including ECU, sensors, actuators, and lighting.

Bodywork Fairings:

Fairing removal and installation, seat removal, fuel tank removal, body panel fasteners, graphics.

Troubleshooting:

Diagnostic procedures for common and uncommon issues, fault code lookup (if applicable via diagnostic tool), symptom-based troubleshooting guides.

Preventative Maintenance:

Oil changes, filter replacements, chain lubrication and adjustment, air filter cleaning/replacement, spark plug replacement, brake fluid flush, coolant flush.

Disassembly Assembly:

Step-by-step instructions for component removal, inspection, service, and reinstallation.

Component Testing:

Procedures for testing electrical components (sensors, actuators, coils), mechanical components (clutch, gearbox), and fluid systems.

Calibration Adjustment:

Valve clearance adjustment, throttle position sensor (TPS) calibration, idle speed adjustment (if applicable).

Lubrication:

Specific points of lubrication, recommended lubricants, lubrication intervals.

Tightening Torques:

Detailed torque specifications for all critical fasteners and bolts.

Depth Level:

Comprehensive (covers everything from basic maintenance to full engine and gearbox rebuilds, including electrical diagnostics).

Diagnostic Capabilities:

Detailed diagnostic flowcharts, symptom analysis, and electrical troubleshooting guides.

📊 Manual Specifications

File Format:

PDF

Searchable Text:

Yes (typically OCR'd for searchability).

Print Quality Recommendation:

Printable on standard home/office printers.

Binding Type For Printout:

Coil or comb binding recommended for lay-flat usability in a workshop environment.

Paper Type For Printout:

Standard copier paper (80-90 gsm) suitable, heavier stock may be preferable for durability.

⚙️ Engine Specifications

Engine Family:

Derived from the Yamaha R6 engine.

Displacement:

599 cc (599 cubic centimeters)

Bore X Stroke:

65.5 mm x 44.5 mm

Compression Ratio:

12.2:1

Valve Train:

DOHC, 16 valves (4 per cylinder).

Fuel System:

Mikuni 38mm throttle body, Electronic Fuel Injection (FI), four-hole injectors.

Horsepower Peak:

Approx. 96-100 hp @ 11,500 rpm (crankshaft)

Torque Peak:

Approx. 48-50 lb-ft @ 9,500 rpm (crankshaft)

Cooling Method:

Liquid-cooled.

Oil Type Specification:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA.

Oil Capacity With Filter:

Approx. 3.4 Liters (3.6 US qt).

🔧 Transmission

Transmission Type:

6-speed, constant mesh.

Clutch Type:

Wet, multiple disc.

Final Drive:

Chain drive.

Gear Ratios:

Specific gear ratios are detailed within the manual; generally tuned for a balance of acceleration and relaxed cruising.

📐 Dimensions

Overall Length:

Approx. 2,120 mm (83.5 in)

Overall Width:

Approx. 770 mm (30.3 in)

Overall Height:

Approx. 1,205 mm (47.4 in)

Wheelbase:

Approx. 1,445 mm (56.9 in)

Ground Clearance:

Approx. 140 mm (5.5 in)

Dry Weight:

Approx. 194 kg (428 lbs)

Wet Weight:

Approx. 209 kg (461 lbs)

Fuel Tank Capacity:

17 Liters (4.5 US gal)

Front Suspension Travel:

130 mm (5.1 in)

Rear Suspension Travel:

130 mm (5.1 in)

🛡️ Safety Features

ABS Availability:

Optional on some models/markets.

Braking System:

Hydraulic dual disc front brakes, hydraulic single disc rear brake.

Tire Specifications Front:

120/70ZR17M/C (58W)

Tire Specifications Rear:

180/55ZR17M/C (73W)

Lighting:

Halogen headlight, LED taillight.

💡 Technology Features

Instrument Panel:

Digital speedometer, analog tachometer, multi-function LCD display (odometer, trip meters, clock, fuel gauge, coolant temperature), warning lights.

ABS System:

Optional Anti-lock Braking System (ABS) available on certain model year configurations.

ECU Management:

ECU (Engine Control Unit) manages fuel injection, ignition timing, and emissions control. Diagnostic capabilities might be limited without specialized tools compared to modern automotive systems.

🔧 Maintenance

Oil Change Interval:

Every 6,000 km (3,700 miles) or 6 months, whichever comes first.

Oil Filter Replacement Interval:

Every 12,000 km (7,500 miles) or 12 months.

Air Filter Cleaning Interval:

Every 6,000 km (3,700 miles); replace if damaged.

Spark Plug Replacement Interval:

Every 12,000 km (7,500 miles) or 12 months.

Chain Maintenance Interval:

Clean and lubricate every 1,000 km (600 miles) or after riding in the rain/wet conditions; adjust slack every 6,000 km (3,700 miles).

Brake Fluid Replacement Interval:

Every 12,000 km (7,500 miles) or 12 months.

Coolant Replacement Interval:

Every 24,000 km (15,000 miles) or 24 months.

Valve Clearance Check Interval:

Every 18,000 km (11,000 miles) or 18 months.

Engine Oil Specification:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA.

Brake Fluid Specification:

DOT 4.

Coolant Specification:

High-quality ethylene glycol-based coolant with demineralized water (50:50 mixture).

Fork Oil Type:

Yamaha Suspension Fluid 01 or equivalent SAE 5W (check manual for exact specification and level).

Common Wear Items:

Chain and sprockets, brake pads, tires, clutch plates (depending on usage).

Potential Electrical Gremlins:

Corrosion in connectors, particularly in the headlight and tail light circuits, can lead to intermittent issues. Battery charging system voltage checks are important.

Fuel System Notes:

While generally reliable, fuel injectors can become clogged with poor quality fuel; regular use of quality fuel and occasional injector cleaner is advisable.

📚 Vehicle History

Manufacturer Origin:

Yamaha Motor Company, Japan.

Core Values:

Innovation, quality, performance, rider enjoyment.

Predecessor Lineage:

The FZ6R is part of Yamaha's long history of inline-four motorcycles, evolving from models like the FZ6 and FZ6 Fazer, which themselves shared components and design philosophies with the R6 supersport lineage.

Fz6R Distinction:

The FZ6R was positioned as a more accessible, comfortable, and slightly less aggressive sportbike compared to the R6, featuring a fully faired design and more upright ergonomics.

Production Period:

2007-2013 (as covered by the manual).

Manufacturing Location:

Japan (primarily).

🏆 Awards & Recognition

Rider Magazine Reviews:

Generally well-received for its balance of sport and comfort, often praised for its smooth inline-four engine and forgiving power delivery.

Reliability Perception:

Yamaha motorcycles are generally regarded as highly reliable; proper maintenance as outlined in the service manual is key to longevity.