Segment:
Middleweight naked sportbike, known for its versatility as a commuter, tourer, and sporty streetbike.
Key Competitors:
Suzuki Bandit 600, Kawasaki ZZR600 (later ZX-6R), Honda CB600F Hornet.
Distinguishing Features:
Smooth inline-four engine, comfortable ergonomics, sharp styling, accessible performance, reliable Japanese engineering.
Target Audience:
Riders seeking a capable, affordable, and dependable motorcycle for daily commuting, weekend touring, and spirited riding.
Purpose For Owner:
Empowers owners to perform routine maintenance, diagnose issues, and tackle more complex repairs, saving money and extending the life of the motorcycle.
Model Years Covered:
1998, 1999, 2000, 2001, 2002, 2003, 2004
Page Count:
Specific page count not provided, but described as 'Full Repair & Service Manual' implying comprehensive detail.
Manual Type:
Full Repair and Service Manual
Language:
Likely English, common for official Yamaha service documentation.
Format:
Digital (PDF) or Printed Book, depending on the specific product offering by the seller.
Engine And Drivetrain:
Engine assembly, disassembly, tuning, carburetor systems, cooling system, lubrication system, transmission, clutch, final drive.
Chassis And Suspension:
Frame, front forks (including seal replacement, fluid changes), rear shock absorber, swingarm, wheel bearings, steering head bearings.
Brakes And Wheels:
Brake system (hydraulic lines, calipers, master cylinders, bleeding), brake fluid specifications, wheel and tire specifications, spoke maintenance (if applicable).
Electrical And Ignition:
Wiring diagrams, battery maintenance, charging system (stator, rectifier/regulator), ignition system (spark plugs, coils, CDI unit), lighting systems, starter motor, instrument cluster.
Fuel And Exhaust:
Fuel tank, fuel pump (if applicable), fuel lines, carburetor synchronization, exhaust system components.
Bodywork And Plastics:
Fairings, seats, fuel tank cover, fenders, trim pieces, mounting hardware.
Scheduled Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug inspection/replacement, brake fluid flush, coolant changes, valve clearance checks.
Troubleshooting:
Diagnostic charts for common problems, electrical fault finding, engine performance issues, starting problems.
Repair And Rebuild:
Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly.
Technical Adjustments:
Carburetor synchronization, idle speed adjustment, chain slack adjustment, steering head bearing torque.
Depth Of Information:
Comprehensive, covering all aspects from basic owner maintenance to complete engine and transmission rebuilds. Includes detailed diagrams and specifications.
Digital Format:
Likely PDF, with searchable text and high-resolution diagrams. May also be available as printed book.
Print Quality:
If printed, expect professional printing with clear, legible text and sharp images/diagrams. Digital versions will preserve original document quality.
Binding Type:
If printed, typically spiral-bound for lay-flat use in a workshop, or perfect-bound for durability.
Paper Type:
If printed, usually on durable, matte-finish paper to reduce glare and resist shop grease.
Engine Type:
Liquid-cooled, 4-stroke, DOHC, inline-four cylinder
Bore X Stroke:
62.0 mm x 49.6 mm
Compression Ratio:
12.0:1
Horsepower Approx:
96 hp (71.6 kW) @ 11,000 rpm
Torque Approx:
63 Nm (46.5 lb-ft) @ 9,500 rpm
Fuel Delivery:
Carbureted (CVKD36 carburetors on early models, later models may have variations or be subject to emissions regulations impacting fuel system).
Fuel Type:
Unleaded gasoline, minimum 91 RON (87 AKI).
Ignition System:
Digital CDI
Spark Plug Type:
NGK CR9E or equivalent.
Length:
Approx. 2,085 mm (82.1 in)
Width:
Approx. 730 mm (28.7 in)
Height:
Approx. 1,220 mm (48.0 in)
Dry Weight:
Approx. 185 kg (407.9 lbs)
Wet Weight:
Approx. 205 kg (451.9 lbs)
Fuel Tank Capacity:
20 Liters (5.3 US gal)
Safety Features:
Disc brakes front and rear, available ABS on some 'S' models (FZS600S). Dual headlights for improved visibility.
Braking System:
Front: Dual 298mm discs with 4-piston calipers. Rear: Single 245mm disc with 2-piston caliper. ABS optional.
Lighting:
Halogen dual headlights, LED taillight.
Instrumentation:
Analog tachometer, digital speedometer, fuel gauge, clock, odometer, trip meters, engine temperature warning light, oil pressure warning light.
ABS Availability:
Optional ABS system available on the FZS600S model for enhanced braking safety.
Connectivity Features:
No modern connectivity features like Bluetooth or smartphone integration as standard; it's a design from the late 1990s.
Oil Change Interval:
Every 6,000 km (3,700 miles) or annually, whichever comes first.
Oil Filter Change Interval:
At every oil change.
Chain Adjustment Interval:
Every 1,000 km (600 miles) or as needed.
Valve Clearance Check Interval:
Every 24,000 km (15,000 miles).
Engine Oil Type:
Yamaha Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified.
Engine Oil Capacity:
3.0 Liters (3.2 US qt) without filter change, 3.2 Liters (3.4 US qt) with filter change.
Coolant Type:
Permanent antifreeze (ethylene glycol based) with distilled water in a 50:50 mixture. Yamaha Supercoolant recommended.
Brake Fluid Type:
DOT 4 brake fluid (FMVSS 116 DOT 4).
Fork Oil Type:
Yamaha Fork Oil (or equivalent) SAE 10 or 15.
Common Wear Items:
Front fork seals, wheel bearings, chain and sprockets, clutch plates, exhaust gasket leaks, rectifier/regulator failure (though less common than on earlier models).
Carburetor Issues:
Carburetors can become gummed up if the bike sits for extended periods without fuel stabilizer; requiring cleaning and synchronization. Idle speed can be erratic if not set correctly.
Electrical Issues:
Frayed wiring harnesses, particularly around the steering head, can cause intermittent electrical faults.
Manufacturer:
Yamaha Motor Company, a Japanese multinational corporation known for its extensive range of motorcycles, musical instruments, and marine products.
Development Context:
The FZS600 Fazer was introduced in 1998 as a sport-touring variant of the FZ600R/FZX600, offering a more comfortable riding position and a half-fairing for improved wind protection.
Generation Changes:
While the core design remained consistent, minor updates occurred throughout its production run, including color schemes and slight component revisions. The FZS600 was succeeded by the FZS600 Fazer in 2004.
Production Period:
1998-2004
Production Locations:
Primarily manufactured in Japan.
