🏷️ Basic Information

Make:

Yamaha

Model:

Fazer FZS6WC

Model Nickname:

FZS 600 Fazer

Production Years Covered:

2007-2009

Chassis Code:

FZS6WC

👋 Introduction

Segment:

Middleweight sport-touring motorcycle.

Target Audience:

Riders seeking a versatile, comfortable motorcycle capable of both commuting and longer-distance touring, with a balance of performance and practicality.

Competitors:

Honda CBF500/CBF600, Suzuki Bandit 600/650, Kawasaki ER-6f, Triumph Bonneville T100 (in terms of versatility, though different character).

Feature 1:

Liquid-cooled, inline four-cylinder engine for smooth power delivery.

Feature 2:

Full fairing for rider wind protection and aerodynamic efficiency.

Feature 3:

Comfortable, upright riding position suitable for touring.

Feature 4:

Reliable and proven Yamaha engineering.

📋 Manual Details

Countries Of Sale:

Likely global, with specific applicability to regions where the FZS6WC was officially sold.

Total Pages:

391

Type:

Workshop Service Repair Manual

Language:

English (assumed based on product description, typical for international service manuals)

Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Engine disassembly, assembly, inspection, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system.

Engine Management:

Fuel injection system (FI), ignition system, emissions control systems, EFI troubleshooting, sensor data.

Transmission:

Clutch operation, gearbox assembly, gear shifting mechanisms, lubrication.

Chassis And Suspension:

Front fork (telescopic, cartridge type), rear suspension (monoshock), swingarm, bearings, settings.

Brakes:

Front and rear brake systems (likely dual disc front, single disc rear), hydraulic system, caliper servicing, pad replacement, bleeding procedures.

Electrical System:

Wiring diagrams, charging system (stator, regulator/rectifier), starting system (starter motor, battery), lighting, ignition, instruments, fuses, relays.

Fuel System:

Fuel tank, fuel pump, fuel filter, injectors, throttle body assembly.

Exhaust System:

Exhaust pipes, mufflers, catalytic converter (if applicable), gasket replacement.

Wheels And Tires:

Wheel specifications, tire sizes, pressure recommendations, bearing maintenance.

Bodywork And Trim:

Fairing removal and installation, seat, fuel tank cover, paneling.

Maintenance:

Regular servicing, oil changes, filter replacements, chain adjustment, lubrication points, valve clearance checks.

Troubleshooting:

Diagnostic charts, symptom-based problem identification, common fault finding.

Repair:

Step-by-step instructions for component removal, overhaul, and reinstallation.

Adjustment:

Carburetor (if applicable to specific markets/earlier models, though FZS6WC is FI), throttle cable, clutch cable, suspension.

Torque Specifications:

Detailed torque values for all critical fasteners.

Wiring Diagrams:

Comprehensive, color-coded wiring schematics for easy electrical fault diagnosis.

Depth:

Comprehensive, covering routine maintenance to full engine and component overhauls.

Diagnostic Capabilities:

Includes procedures for diagnosing EFI system faults, likely requiring a diagnostic tool for advanced issues.

📊 Manual Specifications

File Type:

PDF

Searchability:

Typically searchable text within PDF documents, allowing quick access to specific information.

Quality:

Digital PDF format allows for high-resolution printing of any page as needed.

Binding:

Not applicable (digital product)

Paper Type:

Not applicable (digital product)

⚙️ Engine Specifications

Engine Type:

Liquid-cooled, 4-stroke, DOHC, 4-valve, inline-four.

Displacement:

599 cc

Bore X Stroke:

62.0 mm x 49.6 mm

Compression Ratio:

12.2:1 (typical for this generation)

Cooling System:

Liquid-cooled

Horsepower:

Approx. 95-98 PS (70-72 kW) at 12,000 rpm (estimated, actual figures may vary slightly).

Torque:

Approx. 60-63 Nm (44-46 lb-ft) at 9,500 rpm (estimated).

Fuel Delivery:

Fuel Injection (FI) with dual throttle valves (Mikuni or similar).

Fuel Type:

Unleaded gasoline, minimum 91 RON.

Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.

Oil Capacity With Filter:

Approx. 3.4 Liters (3.6 US qt)

Oil Capacity Without Filter:

Approx. 3.0 Liters (3.2 US qt)

Ignition Type:

Digital CDI with electronic advance.

Valve Actuation:

DOHC (Dual Overhead Camshafts)

Valve Clearance Intake:

0.11 - 0.20 mm (cold)

Valve Clearance Exhaust:

0.16 - 0.26 mm (cold)

🔧 Transmission

Type:

Constant mesh, 6-speed, return type.

Gear Ratios:

1st: 2.750 (33/12), 2nd: 2.063 (33/16), 3rd: 1.619 (34/21), 4th: 1.333 (32/24), 5th: 1.115 (29/26), 6th: 0.964 (28/29).

Clutch Type:

Wet, multiple-disc clutch.

Final Drive:

O-ring sealed chain drive.

Transmission Oil Type:

Yamalube 4 (or equivalent) SAE 20W-40 API SG or higher.

Transmission Oil Capacity:

Approx. 1.2 Liters (1.3 US qt)

📐 Dimensions

Length:

Approx. 2,095 mm (82.5 in)

Width:

Approx. 745 mm (29.3 in)

Height:

Approx. 1,230 mm (48.4 in)

Wheelbase:

Approx. 1,440 mm (56.7 in)

Ground Clearance:

Approx. 160 mm (6.3 in)

Seat Height:

Approx. 800 mm (31.5 in)

Dry Weight:

Approx. 174 kg (383.6 lbs)

Wet Weight:

Approx. 194 kg (427.7 lbs) (with all fluids and a full tank)

Fuel Tank Capacity:

Approx. 20 Liters (5.3 US gal)

Front Tire Size:

120/70 ZR17M/C (58W)

Rear Tire Size:

160/60 ZR17M/C (69W)

Front Wheel Type:

Cast aluminum alloy, 5-spoke

Rear Wheel Type:

Cast aluminum alloy, 5-spoke

Wheelbase Type:

17-inch radial

🛡️ Safety Features

Safety Features Availability:

ABS (Anti-lock Braking System) was an optional feature on some models or in certain markets during this period.

Active Safety 1:

Front and rear disc brakes for effective stopping power.

Active Safety 2:

Optional ABS system to prevent wheel lock-up during hard braking.

Passive Safety 1:

Steel diamond-type frame for structural integrity.

Passive Safety 2:

Full fairing provides some protection from debris and weather.

💡 Technology Features

Infotainment Features:

Basic instrument cluster with analog tachometer, digital speedometer, fuel gauge, trip meters, and indicator lights. No advanced infotainment features.

Driver Assistance Features:

Optional ABS (Anti-lock Braking System).

Connectivity Features:

No electronic connectivity features (Bluetooth, GPS, etc.).

🔧 Maintenance

Oil Change Interval:

Every 6,000 km (3,750 miles) or 6 months.

Oil Filter Replacement Interval:

Every 12,000 km (7,500 miles) or 12 months, recommended with oil change.

Air Filter Cleaning Interval:

Every 6,000 km (3,750 miles).

Valve Clearance Check Interval:

Every 24,000 km (15,000 miles).

Spark Plug Replacement Interval:

Every 12,000 km (7,500 miles) or as needed.

Chain Lubrication And Adjustment Interval:

Every 1,000 km (600 miles) or after riding in wet conditions.

Coolant Type:

Yamaha's recommended coolant (e.g., 50% ethylene glycol-based coolant with demineralized water).

Brake Fluid Type:

DOT 4 or DOT 5.1.

Common Issue 1:

Stalling at low RPM/idle: Can be related to throttle body synchronization, dirty fuel injectors, or idle air control (IAC) issues on FI models.

Common Issue 2:

Fuel pump issues: Though generally reliable, wear and tear can affect fuel delivery.

Common Issue 3:

Regulator/Rectifier failure: A known weak point on many motorcycles of this era, leading to charging system problems. Replacement with an upgraded unit is common.

Common Issue 4:

Suspension wear: Fork seals and rear shock absorber can show wear over time, impacting ride quality.

📚 Vehicle History

Brand History:

Yamaha Motor Company is a Japanese manufacturer renowned for its long history in producing high-performance motorcycles, engines, and musical instruments. Established in 1955, Yamaha has a strong legacy in motorsports and innovation.

Fazer Lineage:

The Fazer name has been used by Yamaha for sport-touring variants of their naked motorcycles. The FZS600 Fazer, launched in the late 1990s, was a highly successful model, blending the performance of the FZR600 with a more practical, faired package for all-around usability. The FZS6WC represents a later iteration, benefiting from refinements and technology updates of the time.

Manufacturing Location:

Likely manufactured in Japan, with assembly potentially occurring in other Yamaha global facilities depending on the market.

Development Focus:

The FZS6WC was developed to offer a balance of sportbike performance, comfort for longer rides, and everyday usability, fitting into the growing middleweight sport-touring segment.

🏆 Awards & Recognition

Market Reception:

The FZS600 Fazer series (including this generation) was generally well-received for its blend of performance, comfort, and value, often praised by motorcycle journalists for its usability.