Model Years Covered:
1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993
Vehicle Type:
Sport Touring Motorcycle
Positioning:
The Yamaha FJ1200 was a benchmark in its era for combining a powerful engine with comfortable sport-touring capabilities, appealing to riders who desired performance and long-distance touring comfort.
Competitors:
Key competitors included other large-displacement sport tourers from European and Japanese manufacturers, such as BMW K-series, Honda ST series, and Kawasaki GTR models.
Engine:
Torquey inline-four engine known for its power and reliability.
Chassis:
Robust frame designed for stability at high speeds and stability during cornering.
Ergonomics:
Comfortable riding position suitable for extended journeys, often featuring a large fairing for wind protection.
Value:
Enables owners to perform extensive maintenance and repairs themselves, saving significantly on labor costs ($50-$60 per hour).
Audience:
Yamaha FJ1200 owners seeking to maintain, diagnose, and repair their motorcycles, from DIY enthusiasts to professional mechanics.
Main Coverage:
Complete Factory Service and Repair
Specific Areas:
Engine, Fuel System, Cooling System, Clutch, Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Troubleshooting, General Information, Appendix
Estimated Page Count:
Hundreds of pages (specific count not provided, but implied to be substantial)
Type:
Factory Service Repair Manual
Engine Mechanical:
Engine top end, lubrication system, crankshaft, transmission, engine removal/installation
Fuel System:
Carburetor systems, fuel delivery, fuel tank, lines
Cooling System:
Radiator, coolant flow, fan operation, water pump
Drivetrain:
Clutch operation and maintenance, transmission gears, final drive (shaft drive), wheels and tires
Brakes:
Hydraulic brake systems (front and rear), caliper service, master cylinders, brake fluid specifications
Suspension:
Front forks (damping, springs, seals), rear shock absorber, linkage maintenance
Steering:
Handlebar assembly, steering head bearings, alignment
Electrical System:
Ignition system, lighting, charging system (alternator, battery), starting system, wiring diagrams, troubleshooting electrical faults
Frame And Body:
Frame inspection, bodywork fasteners, fairing removal/installation
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment (if applicable, though FJ1200 is shaft drive), fluid checks, lubrication points
Troubleshooting:
Diagnostic procedures for engine faults, electrical issues, fuel system problems, performance issues
Repair:
Step-by-step repair instructions for all covered systems, including component disassembly, cleaning, inspection, and reassembly
Tuning And Adjustment:
Carburetor synchronization, ignition timing (if adjustable), valve clearance adjustment (if applicable)
Depth:
Comprehensive factory-level detail, covering everything from basic maintenance to complete engine and transmission rebuilds, advanced diagnostics, and electrical system tracing
Compatibility:
All PC-based Windows operating systems, Mac OS
Printability:
Printable without restriction (individual pages or entire manual)
Type:
Digital Download (printable)
Type:
N/A (Digital Format)
Feature:
Searchable text for quick information retrieval
Configuration:
Inline 4-cylinder, DOHC, 4 valves per cylinder
Displacement:
1188 cc (72.5 cu in)
Bore X Stroke:
76.0 mm x 66.0 mm (3.0 in x 2.6 in)
Compression Ratio:
9.7:1 (typical, may vary slightly by year/region)
Horsepower:
Approx. 125-130 hp (93-97 kW) at 9000 rpm (claimed, may vary)
Torque:
Approx. 70-75 lb-ft (95-102 Nm) at 6000 rpm (claimed, may vary)
Carburetors:
Mikuni BS34 (4 x 34mm constant velocity carburetors)
Fuel Type:
Unleaded gasoline
Length:
Approx. 2250 mm (88.6 in) (varies slightly by year)
Width:
Approx. 790 mm (31.1 in) (at handlebars, varies)
Height:
Approx. 1255 mm (49.4 in) (seat height, varies)
Dry Weight:
Approx. 247 kg (545 lbs)
Wet Weight:
Approx. 263 kg (580 lbs) (with fluids)
Type:
N/A (Motorcycle safety ratings are not standardized like automotive)
Braking System:
Dual front disc brakes, single rear disc brake with hydraulic actuation.
Suspension Stability:
Well-engineered suspension system contributing to high-speed stability and handling.
Fairing:
Full fairing provides rider protection from wind and elements.
Oil Change:
Every 3,000-5,000 miles (4,800-8,000 km) or 6-12 months, depending on usage.
Oil Filter Change:
With every oil change.
Valve Clearance Check:
Typically every 10,000-20,000 miles (16,000-32,000 km) or as specified in the manual.
Spark Plug Replacement:
Every 15,000-20,000 miles (24,000-32,000 km), depending on type and condition.
Engine Oil:
Yamaha recommends Yamalube oils. SAE 10W-40 or 20W-50 API SG or higher (check manual for exact specification and viscosity based on climate).
Engine Oil Capacity:
Approx. 4.2 liters (4.4 US qt) with filter change.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Final Drive Oil:
Yamaha recommends Yamalube Gear Oil (GL-4 or GL-5, SAE 80W-90 recommended).
Coolant:
Permanent type antifreeze coolant (ethylene glycol based) mixed with distilled water in a 50:50 ratio.
Fuel System:
Carburetor gumming if not used regularly, especially with modern fuel formulations. Potential for vacuum leaks in hoses.
Electrical System:
Aging wiring harnesses, corrosion on connectors, rectifier/regulator failures can occur over time.
Suspension:
Fork seal leaks, worn rear shock absorbers can affect ride quality and handling.
Engine:
While generally robust, occasional issues like cam chain tensioner wear or stator failure can be encountered on higher mileage examples.
Heritage:
Yamaha has a long-standing reputation for producing high-performance, reliable motorcycles across various categories, from sportbikes to touring machines.
Evolution:
The FJ1200 evolved from the FJ1100, with updates focusing on engine performance, chassis refinement, suspension improvements, and aerodynamic enhancements throughout its production run.
Production Years:
1984-1993
Key Updates:
Later models (e.g., from 1986 onwards) often featured revised front suspension (e.g., anti-dive systems), improved braking, and revised fairing designs.
