Positioning:
The Yamaha FJR1300 has established itself as a premier sport-touring motorcycle, offering a blend of performance, comfort, and long-distance capability. This manual serves riders and mechanics who value meticulous maintenance and repair.
Competitors:
Competed directly with other large-displacement sport-touring machines such as the Honda ST1300, Kawasaki Concours 14, and BMW R1200RT during its production years.
Features Emphasized By Manual:
Focus on the 1299cc inline-four engine, advanced aerodynamics, shaft drive, and the long-distance comfort aspects that define the FJR1300.
Model Years Covered:
2001, 2002, 2003, 2004, 2005
Estimated Page Count:
Over 300 pages (typical for this type of comprehensive manual)
Type:
Service Repair Manual
Format:
Downloadable (likely PDF)
Engine:
Engine mechanical (disassembly, assembly, inspection), fuel system, lubrication system, cooling system, ignition system, starting system, charging system, emission control system.
Transmission:
Clutch system, gearbox (manual transmission), final drive (shaft drive).
Chassis:
Frame, suspension (front forks, rear shock absorber), steering system, braking system (front and rear brakes, ABS if applicable), wheels and tires.
Electrical:
Wiring diagrams, lighting system, instrumentation, ignition switch, starter motor, alternator, battery, fuses, relays, ECU, sensors, diagnostics.
Bodywork:
Fairings, seat, fuel tank, storage, body panels, maintenance of body components.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment (if applicable, though FJR1300 is shaft drive), brake fluid changes, coolant flushes, spark plug replacement.
Troubleshooting:
Diagnostic charts for common problems, symptom-based troubleshooting, electrical troubleshooting procedures.
Repair:
Detailed step-by-step repair instructions for all major components and systems, including engine overhaul, transmission repair, suspension overhaul, brake system servicing.
Disassembly Assembly:
Complete instructions for disassembling and reassembling all motorcycle systems and components.
Depth:
Comprehensive: Covers everything from routine maintenance and basic repairs to advanced diagnostics, engine rebuilds, and complete electrical system troubleshooting.
Target Audience:
Professional motorcycle technicians and experienced DIY enthusiasts.
Engine Type:
1299cc, Liquid-cooled, 4-stroke, DOHC, 16-valve, Inline four-cylinder
Bore X Stroke:
79.0 mm x 66.0 mm
Compression Ratio:
9.8:1 (approximate, check specific model year within manual)
Horsepower:
Approx. 130-145 hp @ 8000 rpm (depending on model year and tuning)
Torque:
Approx. 122-130 Nm @ 7000 rpm (depending on model year and tuning)
Fuel Delivery:
Fuel Injection (Yamaha Fuel Injection - YFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/95 RON
Coolant Type:
Yamaha Yamalube Coolant or equivalent (50% ethylene glycol and water mixture)
Transmission Type:
5-speed, Constant Mesh
Clutch Type:
Wet, multiple-disc, hydraulic control
Gear Ratios:
Detailed gear ratios are available within the manual, crucial for performance tuning and troubleshooting.
Transmission Fluid:
Yamalube Hypoid Gear Oil SAE 80W-90 or equivalent GL-5 specification
Length:
Approx. 2,170 mm (85.4 in)
Width:
Approx. 760 mm (29.9 in)
Height:
Approx. 1,350 mm (53.1 in)
Dry Weight:
Approx. 267 kg (589 lbs)
Wet Weight:
Approx. 291 kg (642 lbs) (with oil and full fuel tank, approximate)
Fuel Tank Capacity:
25 Liters (6.6 US gal)
Seat Height:
Adjustable (805 mm / 825 mm or 31.7 in / 32.5 in)
ABS:
Optional on some models within this range, check specific model year for availability. Manual will detail ABS system operation and troubleshooting if equipped.
Brakes:
Dual 298mm discs with four-piston calipers (front), Single 282mm disc with twin-piston caliper (rear). Manual provides detailed brake pad replacement, fluid flush, and caliper servicing procedures.
Lighting:
Halogen headlights, LED tail light, integrated front and rear turn signals. Manual covers bulb replacement and electrical checks.
Frame Construction:
Aluminum die-cast frame, designed for rigidity and vibration damping.
Ergonomics:
Adjustable windscreen, comfortable seating position for long-distance riding, designed to minimize rider fatigue.
Features:
While primarily a performance-oriented machine, the FJR1300 from this era features a multi-function instrument cluster providing essential riding data. Advanced infotainment was not a primary focus, but accessories for audio and GPS were common.
Features:
Optional ABS, adjustable windscreen for rider comfort and aerodynamics.
Features:
No integrated connectivity features like Bluetooth or smartphone integration on these early models. Manual focuses on the mechanical and electrical systems.
ECU:
Engine Control Unit (ECU) manages fuel injection and ignition timing. Manual covers ECU diagnostics, sensor testing, and error code interpretation.
Oil Change Interval:
Every 4,000-6,000 km (2,500-3,700 miles) or annually. Specific interval provided in manual.
Filter Replacement:
Oil filter replacement recommended with every oil change. Air filter inspection/replacement every 8,000-12,000 km (5,000-7,500 miles).
Spark Plug Interval:
Replacement recommended every 12,000-24,000 km (7,500-15,000 miles), depending on plug type. Manual will specify recommended plug type and gap.
Brake Fluid Interval:
Flush and replace every 2 years or as needed, depending on usage and climate. Manual provides specific procedure and fluid type.
Engine Oil Type:
Yamalube 4-stroke motorcycle oil API SG or higher, SAE 10W-40 or 20W-50 recommended. Manual specifies exact viscosity based on ambient temperature.
Engine Oil Capacity:
Approx. 3.5 Liters (3.7 US qt) without filter, 3.7 Liters (3.9 US qt) with filter. Manual will confirm precise capacity.
Coolant Capacity:
Approx. 2.4 Liters (2.5 US qt). Manual details filling procedure.
Common Wear Items:
Brake pads, tires, clutch plates (due to torque), potential for stator failure on early models. Manual provides diagnostics and replacement procedures for all.
Electrical Gremlins:
While generally reliable, some owners reported minor electrical glitches. Comprehensive wiring diagrams in the manual are essential for diagnosis.
Clutch Actuation:
The hydraulic clutch actuation system requires periodic inspection and maintenance. Manual details bleeding procedures and component checks.
Heritage:
Yamaha Motor Company, a division of Yamaha Corporation, has a long and storied history in motorcycle manufacturing, known for innovation and performance across various segments.
Model Introduction:
The FJR1300 was introduced in 2001 as Yamaha's flagship sport-touring motorcycle, replacing models like the XJR1200 in this role. It represented a significant step forward in technology and capability for the brand.
Generation Covered:
This manual covers the first generation of the FJR1300 (RP04/RP08 chassis codes), which set the foundation for subsequent generations.
Manufacturing Location:
Primarily manufactured in Japan.
Industry Acclaim:
The FJR1300 series consistently received praise from motorcycle journalists and riders for its balanced performance, comfort, and reliability in the sport-touring category.
Manual Value:
This manual is an indispensable tool for owners who want to maintain the FJR1300's peak performance and longevity, offering expert guidance often unavailable elsewhere.
