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Manual Coverage
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Systems Covered
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Engine Mechanical:
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Engine assembly, disassembly, inspection, valve clearance, piston/cylinder, crankshaft, camshafts, timing chain, oil pump, lubrication system.
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Fuel System:
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Fuel injection system, throttle body, fuel pump, fuel injectors, fuel pressure regulator, fuel lines, evaporative emission control (EVAP).
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Ignition System:
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Ignition coils, spark plugs, ECU control, timing.
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Cooling System:
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Radiator, coolant, water pump, thermostat, fan operation, hoses.
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Exhaust System:
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Exhaust pipes, mufflers, catalytic converter (if applicable), O2 sensors.
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Transmission Drivetrain:
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Clutch operation, gearbox assembly, shift mechanism, final drive, chain and sprockets.
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Brakes System:
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Brake fluid, master cylinder, brake calipers, brake pads, brake discs, bleeding procedure, ABS system (if equipped).
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Suspension System:
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Front forks (spring preload, damping adjustment), rear shock absorber, linkage, wheel bearings.
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Steering System:
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Handlebar, steering stem, steering bearings.
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Electrical System:
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Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlight, taillight, indicators), horn, wiring diagrams, fuses, relays.
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Electronic Controls:
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ECU, sensors (throttle position, engine speed, coolant temperature, etc.), fault codes, diagnostic procedures.
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Chassis Frame:
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Frame inspection, swingarm, frame components.
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Bodywork Trim:
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Fairings, seat, fuel tank, fenders, mirrors, levers, footpegs.
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Procedures Included
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Routine Maintenance:
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Oil and filter changes, air filter replacement, spark plug replacement, chain lubrication and adjustment, brake pad inspection and replacement, tire pressure checks.
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Troubleshooting:
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Diagnostic flowcharts for various performance issues, electrical faults, starting problems, engine noise diagnosis.
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Component Replacement:
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Step-by-step instructions for replacing major components like clutch, brake lines, fork seals, bearings.
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Rebuild Procedures:
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Detailed guidance for engine disassembly, inspection, and reassembly, including torque specifications.
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Electrical Diagnostics:
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Wiring diagrams with component identification, troubleshooting steps for electrical circuits.
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Suspension Adjustment:
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Instructions for adjusting front fork settings and rear shock settings for optimal performance.
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Technical Depth
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Depth Of Information:
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Comprehensive; covers basic maintenance to complete engine rebuilds and advanced diagnostics.
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Diagnostic Capabilities:
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Detailed fault code interpretation and troubleshooting strategies for ECU-related issues.
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Torque Specifications:
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Extensive list of all critical torque values for fasteners throughout the motorcycle.
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Schematics:
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Inclusion of detailed wiring diagrams and exploded views for component identification and assembly.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 4,000 miles (6,000 km) or 6 months, whichever comes first.
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Oil Filter Interval:
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With every oil change.
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Air Filter Interval:
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Inspect every 8,000 miles (12,000 km), replace as needed.
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Spark Plug Interval:
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Replace at 16,000 miles (24,000 km).
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Valve Clearance Interval:
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Inspect at 24,000 miles (36,000 km).
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Fluid Specifications
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Engine Oil Type:
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Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA or MA2.
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Engine Oil Capacity:
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3.00 L (3.17 US qt) without filter change; 3.20 L (3.38 US qt) with filter change.
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Coolant Type:
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High-quality ethylene glycol-based antifreeze with demineralized water (50:50 mix).
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Brake Fluid Type:
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DOT 4.
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Clutch Fluid Type:
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DOT 4 (for hydraulic clutch).
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Known Issues
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Throttle Response:
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Early models (2013-2014) sometimes reported abrupt throttle response, addressed in later models and through ECU remapping/tuning.
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Suspension Softness:
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Stock suspension can be considered on the softer side for aggressive riders; aftermarket upgrades are common.
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Fuel Pump Recall:
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Certain units may have had specific fuel pump recalls; consult Yamaha for affected VINs.
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