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Yamaha FZ6 Fazer S2 2006-2009 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: FZ6 Fazer S2 Model Designation: FZ6-SA S2 Model Variant: Fazer (Faired) Model Year: 2006-2009 Codes Chassis Codes: 4S8, 4S81, 4S82, 4S83, 4S84 👋...
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类型: Motorcycle
厂商:
斯库: 178084
Yamaha FZ6 Fazer S2 2006-2009 Factory Service Repair ManualYamaha FZ6 Fazer S2 2006-2009 Factory Service Repair ManualYamaha FZ6 Fazer S2 2006-2009 Factory Service Repair ManualYamaha FZ6 Fazer S2 2006-2009 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FZ6 Fazer S2
Model Designation:
FZ6-SA S2
Model Variant:
Fazer (Faired)
Model Year:
2006-2009
Codes
Chassis Codes:
4S8, 4S81, 4S82, 4S83, 4S84
👋 Introduction
Market Position
Segment:
Sport Touring / Naked Sportbike Segment
Target Audience:
Enthusiast owners and independent repair shops seeking detailed factory information.
Competitive Analysis
Competitors:
Suzuki Bandit 1250, Kawasaki Z1000, Honda CBF1000, Triumph Speed Triple.
Key Features
Value Proposition:
Offers comprehensive, official factory data for maintenance, repair, and diagnostics, enabling owners to maintain their motorcycles to factory standards.
Manual Utility:
Essential for DIY maintenance, troubleshooting complex issues, and performing major repairs, saving on dealership labor costs.
📋 Manual Details
Coverage Areas
Product Name:
Yamaha FZ6 Fazer S2 2006-2009 Factory Service Repair Manual
Applicable Years:
2006, 2007, 2008, 2009
Page Count
Estimated Page Count:
Hundreds (Specific number not provided, but consistent with factory manuals)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly, inspection, repair, and reassembly of the 998cc inline-four engine, including cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system, fuel injection system (FI), ignition system, and exhaust system.
Transmission:
Detailed procedures for the 6-speed constant mesh transmission, including clutch operation, gearbox disassembly and reassembly, shift drum and forks, gear inspection, and lubrication.
Chassis:
Front fork suspension (telescopic, USD), rear suspension (monoshock, swingarm), steering system (handlebar, steering stem bearings), frame inspection and repair.
Brakes:
Front and rear brake systems, including hydraulic lines, master cylinders, brake calipers, brake pads, brake discs, brake fluid replacement, bleeding procedures, and ABS (if applicable).
Electrical:
Wiring diagrams, battery maintenance, charging system (stator, rectifier/regulator), starter motor, lighting system (headlight, taillight, turn signals), instrumentation, ECU, sensors, fuses, relays, and troubleshooting of electrical faults.
Fuel System:
Fuel tank, fuel pump, fuel injectors, throttle body assembly, fuel pressure regulator, EFI system diagnostics, and emissions control components.
Cooling System:
Radiator, cooling fan, water pump, thermostat, coolant types, coolant capacity, and troubleshooting of overheating issues.
Exhaust System:
Exhaust pipes, catalytic converter (if fitted), mufflers, and exhaust system leak detection.
Bodywork:
Fairing removal and installation, seat, fuel tank cover, fenders, and other cosmetic components.
Procedures Included
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, chain adjustment and lubrication, spark plug replacement, air filter cleaning/replacement, brake fluid changes, coolant flushes, and tire pressure checks.
Troubleshooting:
Diagnostic procedures for identifying and resolving common problems, including engine performance issues, electrical faults, braking problems, and suspension issues, often with flowcharts and symptom-based guides.
Repair:
Detailed step-by-step instructions for component repair, replacement, and adjustment, covering all major mechanical and electrical systems.
Diagnostics:
Specific diagnostic tests for EFI systems, ignition systems, charging systems, and other electronic components, often referencing specific tools and parameters.
Torque Specifications:
Precise torque values for all fasteners during assembly and disassembly, critical for engine and chassis integrity.
Special Tools:
Identification and usage instructions for specialized tools required for specific maintenance or repair procedures.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics and wiring schematics.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Liquid-cooled, 4-stroke, DOHC, 5-valve per cylinder, inline-four
Displacement:
998 cc
Bore X Stroke:
74.0 mm x 58.0 mm
Compression Ratio:
11.5:1
Performance
Horsepower:
Approx. 125-130 PS (92-96 kW) @ 10,000 rpm (Varies slightly by market and exact configuration)
Torque:
Approx. 97.7 Nm (72.1 lb-ft) @ 8,500 rpm (Varies slightly by market and exact configuration)
Fuel System
Induction:
Fuel Injection (FI), Yamaha's Electronic Fuel Injection (YEC-FI) system with dual injectors per cylinder.
Fuel Type:
Unleaded gasoline
Lubrication System
Type:
Wet sump
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch Type:
Wet, multi-plate
Features
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
Approx. 2,120 mm (83.5 in)
Width:
Approx. 775 mm (30.5 in)
Height:
Approx. 1,210 mm (47.6 in)
Wheelbase:
Approx. 1,445 mm (56.9 in)
Weights
Dry Weight:
Approx. 184 kg (405.7 lbs)
Wet Weight:
Approx. 211 kg (465.2 lbs) (Includes all necessary fluids and a full tank of fuel)
Fuel Capacity:
20.0 Liters (5.3 US gal)
🛡️ Safety Features
Ratings
ABS Availability:
Optional (ABS models available)
Active Features
Brakes:
Dual 298mm front discs with four-piston calipers, single 245mm rear disc with dual-piston caliper.
Passive Features
Lighting:
Halogen headlamp, LED taillight.
💡 Technology Features
Infotainment
Features:
Digital speedometer, analog tachometer, multi-function LCD display (odometer, trip meters, fuel level, clock, coolant temperature, gear position indicator - on some models).
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) integrated with the hydraulic brake circuits.
Connectivity
Diagnostics Port:
On-board diagnostic (OBD) connector for EFI system analysis and fault code retrieval.
🔧 Maintenance
Service Intervals
Oil Change:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Oil Filter Change:
Every 12,000 km (7,400 miles) or 12 months.
Air Filter Cleaning:
Every 6,000 km (3,700 miles).
Spark Plug Replacement:
Every 12,000 km (7,400 miles).
Chain Lubrication:
Every 1,000 km (600 miles) or after riding in wet conditions.
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent), SAE 10W-40 API SG or higher, JASO MA certified. Capacity: 3.4 L (3.6 US qt) without filter change, 3.5 L (3.7 US qt) with filter change.
Coolant:
Permanent type antifreeze (ethylene glycol based), 50% mixture with distilled water. Capacity: 2.0 L (2.1 US qt).
Brake Fluid:
DOT 4 hydraulic brake fluid.
Clutch Fluid:
DOT 4 hydraulic clutch fluid.
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, fork seals, wheel bearings.
Engine Considerations:
While generally reliable, consistent maintenance of the fuel injection system and occasional carbon buildup in exhaust valves are noted.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, Japan
Model Evolution
Predecessor:
FZ6 Fazer (earlier generation with the R1 engine).
Update For S2:
The S2 designation signifies an updated model (2006 onwards) with revisions to suspension, brakes, and engine mapping compared to earlier FZ6 models.
Production
Production Period:
2004-2011 (FZ6 platform), with S2 variants from 2006-2009.
🏆 Awards & Recognition
Recognitions
Reviews:
Praised by motorcycle journalists for its versatile performance, comfortable riding position (for a sportbike), and the potent yet user-friendly engine.
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