🏷️ Basic Information

Make:

Yamaha

Model:

FZ6 Fazer S2

Model Variant:

Fazer (faired)

Production Years Covered:

2006, 2007, 2008, 2009

Manual Product Code:

Likely specific to the publisher, not provided

👋 Introduction

Market Segment:

Sport Touring / Naked Sportbike

Target Audience:

Riders seeking a versatile, sporty, and comfortable motorcycle for commuting, touring, and spirited riding.

Competitors:

Kawasaki ER-6f/ER-6n, Suzuki SV650/SV650S, Honda CBF600/CBR600F.

Engine Basis:

Derived from the R6 supersport engine, offering a strong performance character.

Chassis Design:

Aluminum Deltabox frame for rigidity and light weight.

Fairing Design:

Full fairing on the Fazer model for improved aerodynamics and rider comfort.

📋 Manual Details

Vehicle Systems:

Engine, Fuel System, Ignition System, Cooling System, Lubrication System, Transmission, Drivetrain, Chassis, Suspension (Front & Rear), Braking System (Front & Rear), Electrical System (including wiring diagrams), Lighting, Instrumentation, Bodywork, Frame, Wheels & Tires, Troubleshooting, Maintenance, Specifications

Page Count:

Hundreds of pages (specific number not provided, but indicative of comprehensive coverage)

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Downloadable (PDF likely)

📖 Manual Coverage

Engine Mechanical:

Engine teardown and reassembly, piston and ring inspection, cylinder head service, valve clearance adjustment, crankshaft and bearing inspection, camshaft timing, torque specifications for all engine fasteners.

Fuel System:

Fuel injection system (FI), throttle body service, injector testing, fuel pump and regulator checks, fuel tank inspection and cleaning.

Ignition System:

Ignition coil testing, spark plug specifications, ECU (Engine Control Unit) diagnostics, sensor testing (e.g., crankshaft position sensor, camshaft position sensor).

Cooling System:

Radiator service, coolant type and capacity, thermostat operation, fan control, water pump inspection, hoses and connections.

Lubrication System:

Oil filter part number, oil type and capacity, oil pump inspection, oil pressure testing, internal lubrication passages.

Transmission Drivetrain:

Clutch operation and adjustment, gearshift mechanism, internal transmission components inspection and repair, final drive inspection, chain and sprocket maintenance and replacement.

Suspension Steering:

Front fork service (oil levels, seal replacement, spring preload), rear shock absorber adjustment and service, steering head bearing inspection and adjustment, swingarm bearing inspection.

Braking System:

Brake caliper service, brake pad replacement, brake fluid type and bleeding procedures, master cylinder inspection, brake disc measurements and inspection, ABS system troubleshooting (if applicable).

Electrical System:

Complete wiring diagrams, component testing (lights, horn, starter, battery), fuse and relay identification and testing, ECU connectors, charging system testing (stator, rectifier/regulator).

Bodywork Frame:

Fairing removal and installation, seat removal, fuel tank removal, frame inspection for damage, mounting points.

Routine Maintenance:

Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain lubrication and adjustment, brake fluid checks, coolant level checks, tire pressure checks.

Troubleshooting:

Diagnostic flowcharts for common issues (e.g., engine won't start, poor performance, electrical faults), symptom-based troubleshooting guides.

Repair Procedures:

Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for virtually all parts of the motorcycle.

Component Rebuild:

Detailed instructions for rebuilding major components such as the engine, transmission, and suspension forks.

Diagnostic Capabilities:

Advanced diagnostics, including sensor data interpretation, fault code identification (if supported by diagnostic tools, though this manual likely focuses on manual testing), and circuit analysis.

Specification Accuracy:

High level of detail with precise torque specifications, clearances, fluid capacities, and electrical resistance values.

Completeness:

Designed for professional technicians and experienced DIY mechanics, covering everything from basic adjustments to complete engine overhauls.

📊 Manual Specifications

File Format:

Digital Download (assumed PDF for searchability and printability)

Print Quality:

High-resolution scans ensuring clarity of diagrams and text.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Searchability:

Likely fully text-searchable if a PDF format.

⚙️ Engine Specifications

Engine Type:

Liquid-cooled, four-stroke, DOHC, inline four-cylinder

Displacement:

599 cc

Bore X Stroke:

65.5 mm x 44.5 mm

Compression Ratio:

12.2:1

Valve Train:

DOHC, 4 valves per cylinder

Horsepower Approx:

Approx. 97 hp @ 11,000 rpm

Torque Approx:

Approx. 66 Nm (48.7 lb-ft) @ 9,500 rpm

Fuel Delivery:

Fuel Injection (Yamaha's Electronic Fuel Injection - YEC-FI)

Fuel Type:

Unleaded gasoline, minimum 91 octane (RON+MON)/2 / 87 AKI

Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified.

Oil Capacity With Filter:

3.4 L (3.6 US qt)

🔧 Transmission

Transmission Type:

Constant mesh, 6-speed

Clutch Type:

Wet, multiple-disc

Final Drive:

O-ring sealed chain

Gear Ratios:

Specific ratios would be detailed in the manual, crucial for performance analysis.

Transmission Fluid:

Refer to manual for specific type and capacity; typically shared with engine oil for wet clutch systems.

📐 Dimensions

Overall Length:

Approx. 2,120 mm (83.5 in)

Overall Width:

Approx. 765 mm (30.1 in)

Overall Height:

Approx. 1,210 mm (47.6 in)

Wheelbase:

Approx. 1,445 mm (56.9 in)

Wet Weight:

Approx. 214 kg (472 lbs) (Fazer model)

Fuel Capacity:

19.4 L (5.1 US gal)

Fuel Reserve:

Approx. 3.0 L (0.8 US gal)

🛡️ Safety Features

Safety Ratings:

Not applicable to motorcycles in the same way as cars. Focus is on rider aids and braking performance.

Braking System:

Dual 298 mm discs with four-piston calipers (front), 245 mm disc with dual-piston caliper (rear). Optional ABS available.

Tires:

Tubeless radial tires for improved grip and stability.

Frame Construction:

Rigid Deltabox frame contributes to stable handling.

Lighting:

Halogen headlight, LED taillight.

💡 Technology Features

Instrument Panel:

Digital speedometer, analog tachometer, multi-function LCD display (fuel level, clock, odometer, trip meters, engine temp).

ABS:

Optional Anti-lock Braking System (ABS) available on certain models.

ECU Management:

Engine Control Unit (ECU) manages fuel injection and ignition timing.

🔧 Maintenance

Oil Change Interval:

Every 6,000 km (3,700 miles) or 6 months, whichever comes first.

Air Filter Interval:

Check every 6,000 km (3,700 miles), clean or replace as needed. Replacement generally recommended around 18,000-24,000 km.

Spark Plug Interval:

Replace every 12,000 km (7,500 miles) or as per manual's recommendation for iridium plugs.

Valve Clearance Interval:

First check at 24,000 km (15,000 miles), then every 12,000 km (7,500 miles).

Coolant Type:

Yamaha's recommended coolant or an equivalent permanent type ethylene glycol-based coolant with demineralized water (50:50 mix).

Brake Fluid Type:

DOT 4

Common Wear Items:

Clutch wear, chain and sprocket wear, fork seals, rear shock absorber deterioration over time.

Potential Electrical:

Rectifier/regulator failures can occur on many Yamaha models of this era, leading to battery charging issues. Wiring harness issues are rare but possible.

Engine Performance:

While generally reliable, maintaining proper fuel injection cleanliness and ignition system health is crucial for optimal performance.

📚 Vehicle History

Yamaha Legacy:

Yamaha Motor Company has a long history of innovation in motorcycle design and performance, dating back to the YA-1 in 1955.

Fz6 Lineage:

The FZ6 series evolved from earlier Yamaha models, consistently offering a balance of sport performance and everyday usability.

S2 Designation:

The 'S2' designation indicates an updated version within the FZ6 generation, likely with chassis and engine refinements.

Manufacturing Location:

Typically manufactured in Japan, but production locations can vary.

🏆 Awards & Recognition

Motorcycle Journal Reviews:

The FZ6 series generally received positive reviews for its balanced performance, handling, and versatility, often praised for its smooth inline-four engine and comfortable riding position, especially for the Fazer variant.

Reliability Perception:

Yamaha motorcycles are generally regarded as reliable, and the FZ6 is no exception with proper maintenance.