The Yamaha FZ600, produced from 1986 to 1988, represents a significant chapter in Yamaha's sportbike heritage. This first-generation model, identified by chassis code 46X, is powered by a 598cc inline 4-cylinder, 4-stroke engine featuring DOHC and 16 valves, delivering approximately 65 horsepower. Its design emphasized a balance of performance and everyday usability, a hallmark of Yamaha's engineering philosophy which prioritizes rider engagement and reliability. Key components include four Mikuni constant velocity carburetors for precise fuel delivery and a 6-speed constant mesh transmission.
This Workshop Repair Service Manual provides comprehensive, professional-level guidance for the Yamaha FZ600. It covers all models, trims, engines, and transmissions within its scope, offering detailed step-by-step instructions for maintenance, troubleshooting, repair, disassembly, and reassembly. With hundreds of diagrams, illustrations, wiring diagrams, critical specifications, and detailed troubleshooting guides, this manual is an indispensable resource for Yamaha FZ600 owners, DIY mechanics, and professional technicians. It details procedures for all major systems, including the fuel, cooling, engine lubrication, clutch, drivetrain, brakes, suspension, steering, frame, and electrical systems, ensuring owners can perform cost-saving repairs and expert-level maintenance.
Model Years Covered:
1986, 1987, 1988
Generation Designation:
First Generation FZ600
Target Audience:
Yamaha FZ600 Owners, DIY Mechanics, Professional Technicians
Value Proposition:
Cost-saving repairs, expert-level maintenance, and comprehensive understanding of the vehicle.
Advantage Over Competitors:
Original factory manual content, instant download, digital format benefits.
Completeness Integrity:
Complete and intact, no missing or corrupt parts/pages.
Professional Quality:
Identical to manuals used in local service/repair shops.
Information Accessibility:
At-a-click access to comprehensive diagnostic, repair, and maintenance information.
All Models Trims Engines Transmissions:
Yes
Estimated Page Count:
Hundreds of pages (as stated in product description)
Manual Type:
Workshop Repair Service Manual
Delivery Method:
Instant Download
Engine Lubrication System:
Yes
Engine Removal Installation:
Yes
Crankshaft Transmission:
Yes
Disassembly Assembly:
Yes
Cleaning Reinstalling:
Yes
Diagnostic Procedures:
Yes
Electrical Service Procedures:
Yes
Technical Depth:
Comprehensive Professional Level
Diagrams Illustrations:
Hundreds of diagrams and detailed information
Wiring Diagrams:
Included
Troubleshooting Guides:
Detailed
Step By Step Instructions:
Yes
Notes Cautions Warnings:
Included throughout chapters
Critical Specifications:
Included
Print Capability:
Full Printable
Zoom Functionality:
Zoom IN/OUT
Binding Type:
Digital (PDF Download)
Paper Type:
N/A (Digital)
Software Requirements:
Adobe PDF Reader & WinZip
Operating System Compatibility:
All Versions of Windows & Mac
Engine Type:
Inline 4-cylinder, 4-stroke
Displacement:
598cc (36.5 cu. in.)
Bore X Stroke:
62.0 mm x 49.6 mm (2.44 in x 1.95 in)
Compression Ratio:
10.5:1
Valve Train:
DOHC, 16 valves
Horsepower:
Approx. 65 hp @ 9000 rpm (Source: General specifications for this model range)
Torque:
Approx. 52 Nm (38 lb-ft) @ 7500 rpm (Source: General specifications for this model range)
Fuel Delivery:
Mikuni CV carburetors (likely 34mm or 36mm models)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approx. 16 Liters (4.2 US gal)
Carburetor Details:
Four Mikuni constant velocity carburetors are a key component for precise fuel delivery.
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multiple disc
Overall Length:
Approx. 2170 mm (85.4 in)
Overall Width:
Approx. 760 mm (29.9 in)
Overall Height:
Approx. 1220 mm (48.0 in)
Dry Weight:
Approx. 185 kg (408 lbs)
Wet Weight:
Approx. 207 kg (456 lbs)
Infotainment System:
Not applicable (1980s motorcycle technology)
Driver Assistance Systems:
Not applicable (1980s motorcycle technology)
Connectivity Features:
Not applicable (1980s motorcycle technology)
Oil Change Interval:
Refer to manual for specific mileage/time intervals (typically 3,000-5,000 miles or 6-12 months)
Spark Plug Replacement:
Refer to manual for specific mileage/time intervals
Valve Clearance Check:
Refer to manual for specific mileage/time intervals (critical for engine health)
Engine Oil Type:
API SE, SF or SG, SAE 20W-40, 10W-40 or 10W-30 (refer to manual for exact recommendation)
Engine Oil Capacity:
Approx. 3.2 Liters (3.4 US qt) with filter change
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific recommendation)
Common Wear Items:
Carburetor synchronization issues, aging fuel lines, brake component wear, chain and sprockets.
Electrical Gremlins:
Corrosion on electrical connectors, aging starter solenoids, and regulator/rectifier failures are common in vintage bikes.
Front Fork Seals:
Common aging issue leading to oil leaks; manual will detail replacement procedures.
Yamaha Motorcycle History:
Yamaha Motor Company is a Japanese manufacturer of motorcycles, marine products, and other motorized products. Founded in 1955, Yamaha has a rich history of innovation and performance in the motorcycle industry.
Yamaha Engineering Philosophy:
Emphasis on performance, reliability, and rider engagement, evident in the FZ600's design.
Fz600 Lineage:
The FZ600 was a significant model in Yamaha's sportbike lineage of the 1980s, bridging the gap between earlier models and the more advanced FZR series. It offered a balance of performance and everyday usability.
Production Years:
1986-1988
