Positioning:
The Yamaha FZS600 Fazer was positioned as a versatile, sporty naked bike in the middleweight class, offering a balance of performance, practicality, and styling.
Competitors:
Competed with other middleweight naked bikes and sportbikes of the era, such as the Suzuki Bandit series, Kawasaki Zephyr, and potentially entry-level models from Ducati and Triumph.
Features:
Known for its torquey 599cc engine, comfortable ergonomics for everyday riding and sport touring, capable chassis, and distinctive 'Fazer' half-fairing for wind protection.
Proposition:
This service manual provides owners and technicians with the essential information to maintain, diagnose, and repair the 1998 FZS600 Fazer, enabling cost savings and extended vehicle lifespan.
Coverage Scope:
Complete Service Repair Workshop Manual covering all aspects of the motorcycle
Estimated Page Count:
Not explicitly stated, but described as 'COMPLETE' and 'Tons of pictures and diagrams', suggesting a substantial document typical of factory manuals.
Type:
Service Repair Manual / Workshop Manual
Delivery Method:
Instant Download
Operating Systems:
All Versions of Windows (XP, Vista32/64, ME, 98, NT, 2000) & Mac
Software Requirements:
Adobe PDF Reader & WinZip
Printability:
All pages are printable
Binding:
Digital (PDF), not applicable for physical binding
Paper Type:
Digital (PDF), not applicable for physical paper type
Zoom Capability:
YES (Zoom in/out)
Engine:
Engine Removal and Installation, Engine Fuel System, Engine Lubrication and Cooling, Engine Combustion System, Lubrication System, Cylinder Head/Valves, Alternator/Starter Clutch, Crankcase/Piston/Cylinder, Crankshaft/Transmission/Balancer, Fuel Injection System, Ignition System, Electric Starter
Drivetrain:
Gearbox & Clutch, Transmission System
Chassis:
Front Wheel and Steering System, Rear Wheel System, Chassis, Frame/Body Panels/Exhaust System, Wheels & Tyres
Suspension:
Suspension, Front Wheel and Steering System
Electrical:
Electrical System, Battery/Charging System, Ignition System, Lights/Meters/Switches, Wiring Diagrams
Bodywork:
Fenders and Exhaust Pipe, Body & Fixtures, Frame/Body Panels/Exhaust System
Maintenance:
General Information, Specifications, Maintenance, Periodic checks & Adjustments, Troubleshooting
Repair:
Complete repair procedures for all listed systems and components.
Diagnostics:
Troubleshooting section designed to aid in diagnosing common and complex issues.
Disassembly Reassembly:
Engine Removal and Installation, and detailed procedures for component overhaul within each system.
Depth:
Comprehensive, from basic maintenance to complex repairs and diagnostics, suitable for professional mechanics and advanced DIY enthusiasts.
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 5 valves per cylinder, inline-four
Displacement:
599 cc (36.6 cu. in.)
Bore X Stroke:
62.0 mm x 49.6 mm (2.44 in x 1.95 in)
Compression Ratio:
12.2:1 (typical for this generation)
Horsepower:
Approximately 93 hp @ 11,000 rpm (claimed)
Torque:
Approximately 62 Nm (46 lb-ft) @ 9,500 rpm (claimed)
Fuel Delivery:
Carburetor (likely Mikuni CV type, 4 x 33mm)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Cooling Method:
Liquid-cooled
Lubrication Type:
Wet sump
Ignition Type:
TCI (Transistor Controlled Ignition)
Starter System:
Electric Starter
Overall Length:
Not specified in product information, but typical for naked bikes of this class.
Overall Width:
Not specified in product information.
Overall Height:
Not specified in product information.
Dry Weight:
Approximately 192 kg (423 lbs)
Wet Weight:
Approximately 212 kg (467 lbs) (with all fluids)
Fuel Capacity:
20 Liters (5.3 US gal)
Safety Ratings:
Not applicable for motorcycle safety in a standardized sense like automobiles.
Braking System:
Dual disc front, single disc rear. Manual will detail caliper types, master cylinder specs, and fluid types.
Lighting:
Halogen headlight, LED taillight (typical for the era), indicators. Manual covers bulb types and wiring.
Frame Construction:
Steel diamond frame, providing structural integrity. Manual covers frame inspection and repair.
Tires:
Manual will specify recommended tire sizes and pressures for front and rear.
Infotainment System:
Not applicable for this model year motorcycle, focus is on mechanical and electrical systems.
Driver Assistance Features:
Not applicable for this model year motorcycle. Features like ABS were not standard or widely available on this model.
Connectivity Features:
Not applicable for this model year motorcycle.
Instrument Panel:
Analog speedometer, tachometer, fuel gauge, odometer, trip meter, warning lights. Manual details operation and troubleshooting of meters and switches.
Oil Change Interval:
Typically every 6,000-10,000 km or 12 months. Manual will specify exact interval and type.
Valve Check Interval:
Typically around 20,000-30,000 km. Manual will detail specific intervals and procedure.
Spark Plug Replacement:
Refer to manual for specific mileage or time interval, typically correlated with valve checks.
Engine Oil Type:
Yamaha recommends Yamalube 4-stroke motorcycle oil, SAE 10W-40 API SG or higher. Manual will confirm specific viscosity and API classification.
Coolant Type:
Ethylene glycol based antifreeze and water mixture. Manual will specify ratio and type.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify the exact type and replacement interval.
Fork Oil Type:
Manual will specify viscosity and quantity for front fork oil.
Common Wear Items:
Chain and sprockets, brake pads, tires, fork seals, clutch plates.
Potential Electrical:
Rarer but can include rectifier/regulator issues or wiring harness fatigue over time. Manual helps diagnose.
Engine Considerations:
The 5-valve per cylinder design is robust, but proper maintenance of cooling and lubrication is key to longevity. Manual covers all internal engine components.
Yamaha Heritage:
Yamaha has a long and storied history in motorcycle manufacturing, renowned for innovation, performance, and reliability across various segments, from road bikes to racing machines.
Fzs600 Evolution:
The FZS600 Fazer was introduced in 1998 as a sportier, more modern take on the naked bike formula, evolving from Yamaha's experience with the XJ series. It served as a precursor to later Fazer models.
Production Period:
The FZS600 Fazer was produced from 1998 to 2003, with updates in 2000. This manual specifically covers the initial 1998 model.
Manufacturing Location:
Likely manufactured in Japan, though specific assembly locations might vary.
