Segment:
Middleweight Sport-Touring Motorcycle
Target Audience:
Commuters, sport touring enthusiasts, riders seeking a versatile and reliable machine.
Key Competitors:
Suzuki Bandit 600/650, Honda CBF600, Kawasaki ER-6f.
Versatility:
Combines sporty performance with comfortable ergonomics for longer rides.
Engine Characteristics:
Smooth and responsive inline-four cylinder derived from the R6.
Design:
Distinctive half-fairing design for rider wind protection.
Handling:
Agile chassis offering balanced handling.
Main Coverage:
Yamaha FZS6W Fazer (2007-2009)
Engine Coverage:
600cc Inline-4 Cylinder Engine
Chassis Coverage:
Frame, Suspension, Wheels, Brakes
Electrical Coverage:
Wiring Diagrams, Ignition, Lighting, Starting System, Charging System
Bodywork Coverage:
Fairings, Fuel Tank, Seat, Body Panels
Troubleshooting Coverage:
Diagnostic Procedures, Common Faults
Manual Type:
Workshop Service Repair Manual
Engine Mechanical:
Full engine disassembly, inspection, repair, and reassembly including cylinder head, valve train, pistons, crankshaft, lubrication system, cooling system.
Fuel System:
Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), fuel tank, lines.
Ignition System:
ECU, ignition coils, spark plugs, timing.
Transmission System:
Clutch operation, gearbox disassembly, inspection, and reassembly, shift mechanism.
Braking System:
Front and rear brake caliper overhaul, master cylinders, brake lines, fluid replacement, ABS system (if equipped).
Suspension System:
Front fork overhaul (springs, oil, seals), rear shock absorber inspection and replacement, linkage systems.
Electrical System:
Complete wiring diagrams, battery, starter motor, alternator, lighting system, instrumentation, horn, fan.
Cooling System:
Radiator, fan, thermostat, water pump, coolant replacement.
Exhaust System:
Exhaust pipe and silencer removal and installation.
Frame And Body:
Frame integrity checks, fairing removal/installation, seat, fuel tank, handlebars.
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, chain adjustment and lubrication, brake pad inspection, coolant checks.
Disassembly Reassembly:
Step-by-step guides for major component removal and installation.
Troubleshooting:
Systematic diagnostic procedures for common and complex issues, symptom-based troubleshooting charts.
Overhaul:
Detailed instructions for rebuilding engine components, suspension, and brake systems.
Wiring Diagram Interpretation:
How to read and use the comprehensive electrical schematics.
Specifications Data:
Torque specifications, clearances, fluid capacities, pressure readings.
Depth Level:
Comprehensive: Suitable for professional technicians and advanced DIY enthusiasts.
Detail Level:
Includes detailed exploded views, part numbers (where applicable for identification), and specific measurement data.
Diagnostic Capabilities:
Advanced diagnostic procedures for EFI systems and electrical faults.
Engine Type:
Liquid-cooled, four-stroke, DOHC, inline four-cylinder
Bore X Stroke:
65.5 mm x 44.5 mm
Compression Ratio:
12.2:1
Valve Train:
DOHC, 4 valves per cylinder
Lubrication System:
Wet sump
Max Horsepower:
Approx. 95-98 HP (at crankshaft, model dependent)
Max Torque:
Approx. 61 Nm (at crankshaft, model dependent)
Fuel Delivery:
Electronic Fuel Injection (EFI), Mikuni or similar (model dependent)
Fuel Type:
Unleaded gasoline (91-98 RON)
Fuel Tank Capacity:
19.4 Liters (5.1 US gal)
Crash Test Ratings:
N/A (Motorcycle safety ratings differ from automobiles)
Braking System Type:
Dual 298mm hydraulic disc front, 245mm hydraulic disc rear. ABS optional on some variants.
Lighting:
Halogen headlight, LED taillight.
Frame Construction:
Aluminum die-cast diamond frame.
Windscreen:
Adjustable or fixed windscreen for rider protection.
Oil Change Interval:
Every 6,000 km (3,700 miles) or 12 months, whichever comes first.
Oil Filter Replacement:
Every 12,000 km (7,400 miles) or 24 months.
Spark Plug Replacement:
Every 18,000 km (11,200 miles).
Air Filter Cleaning Replacement:
Inspect every 6,000 km (3,700 miles), clean/replace as needed.
Chain Lubrication Adjustment:
Every 1,000 km (600 miles) or after washing/rain.
Engine Oil Type:
Yamalube 4 (10W-40) or equivalent API SG or higher, JASO MA certified.
Engine Oil Capacity:
3.4 L (3.6 US qt) without filter change; 3.8 L (4.0 US qt) with filter change.
Coolant Type:
Ethylene glycol-based antifreeze with demineralized water (50:50 mix).
Fork Oil Type:
Yamaha Suspension Fluid No. 10 (or SAE 10W equivalent), 440 ml per fork leg.
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, fork seals due to mileage and use.
Electrical Reliability:
Generally reliable, but common motorcycle issues like corroded connections or failing regulator/rectifier can occur over time.
Fuel Injection Issues:
Infrequent, but potential for injector clogging or sensor issues that would be detailed in troubleshooting.
Brand Focus:
Yamaha is renowned for its high-performance motorcycles, musical instruments, and other powered products, with a long history of innovation in motorcycling.
Fz6 Lineage:
The Fazer 600 (FZ6) is part of Yamaha's FZ series, evolved from the FZ600. The second generation (FZ6/FZS6W) featured a revised chassis and updated styling compared to the first generation.
Engine Source:
The engine is derived from the highly acclaimed Yamaha YZF-R6 supersport motorcycle, tuned for broader power delivery and usability.
Production Years:
2004-2009 (for this generation of FZS6W Fazer)
Manufacturing Locations:
Primarily Japan and potentially other Yamaha assembly plants globally.
