Market Position:
Targeted at Yamaha G2 AB golf cart owners and maintenance professionals seeking to identify and source replacement parts.
Competitive Advantage:
Instant download access, comprehensive part coverage, professional quality diagrams, and manufacturer part numbers.
Key Features:
Exploded diagrams for assembly/disassembly guidance, manufacturer part numbers for every component, enlargable views for detail, digital format for immediate access and selective printing.
Systems Covered:
Engine, Fuel System, Ignition System, Exhaust System, Drivetrain, Transmission, Differential, Suspension (Front and Rear), Steering System, Braking System (Parking Brake), Electrical System (Battery, Lights, Starter), Chassis Components, Body Panels, Seating, Wheels and Tires, Accessories.
Specific Engine Components:
Piston, rings, crankshaft, camshaft, valves, cylinder head, gaskets, oil pump, oil filter, air filter, fuel pump, carburetor, intake manifold, exhaust muffler, starter motor, ignition coil, spark plug.
Specific Drivetrain Components:
Drive clutch, driven clutch, V-belt, transmission gears, differential housing, axle shafts, U-joints.
Specific Chassis Components:
Frame, suspension arms, shock absorbers, springs, steering column, tie rods, drag links, wheel bearings, brake drums, brake shoes, parking brake mechanism, cables.
Specific Body Components:
Seat cushions, seat frames, roof supports, windshield frame, body panels (fenders, hood, side skirts), bumpers, lights (headlights, taillights, brake lights), emblems, trim pieces.
Procedures Included:
Parts identification, component assembly and disassembly reference (via exploded diagrams), part number referencing for ordering.
Part Identification Method:
Utilizes numbered exploded diagrams where each numbered component corresponds to a specific part number and description in a list.
Technical Depth:
Detailed part breakdown with manufacturer part numbers and exploded diagrams. Suitable for identifying replacement parts and understanding component relationships for repair and maintenance.
Diagram Detail:
High detail in exploded diagrams, allowing for visual identification of even small fasteners and internal components.
File Format:
Portable Document Format (PDF)
File Compatibility:
PC & MAC Compatible, works with all versions of Windows.
Searchability:
PDF format typically allows for text searching if the PDF is text-based, aiding in finding specific part numbers or descriptions quickly.
Print Quality:
Professional Quality, designed for clarity and enlargable views.
Binding Type:
Digital Download (No physical binding)
Paper Type:
Not applicable (Digital PDF)
Usability:
Very Easy To Use, allows printing of specific sections as needed.
Accessibility:
Instant download provides immediate access, eliminating shipping delays and costs. Digital format allows for easy storage and retrieval on multiple devices.
Overall Length:
Varies by configuration, typically around 95-100 inches for this model.
Overall Width:
Varies by configuration, typically around 45-50 inches.
Wheelbase:
Varies by configuration, typically around 65-70 inches.
Tire Size Front:
Typically 18x8.50-8 or similar. Manual would list the specific wheel and tire part numbers.
Tire Size Rear:
Typically 18x8.50-8 or similar. Manual would list the specific wheel and tire part numbers.
Curb Weight:
Around 500-600 lbs. Specifics within manual.
Load Capacity:
Typically rated for 2-4 passengers plus light cargo. Specific weight limits would be in a service or owner's manual, but chassis parts capacity is implied.
Infotainment Features:
Basic, typically limited to radio and speaker components if equipped. The manual would cover the parts for these if they were factory options.
Lighting System:
Manual would list part numbers for headlights, taillights, brake lights, and any interior dome lights.
Driver Assistance Features:
None typical for this model/era beyond basic operational controls.
Connectivity Features:
None.
Service Intervals:
While this is a parts manual, it facilitates maintenance by providing part numbers for scheduled replacements (e.g., filters, spark plugs, belts) and wear items. General recommendations for golf carts include checking and changing engine oil, checking drive belt condition, inspecting brakes, and lubricating moving parts regularly.
Engine Oil Type:
Typically SAE 10W-30 or 10W-40 for gasoline engines of this era. Specific viscosity and API service category would be detailed in a service manual, but this parts manual identifies the oil filter part number.
Gear Oil Type:
Manual would list part numbers for differential/gearbox components. Specific oil type and quantity would be in a service manual.
Brake Fluid Type:
If hydraulic brakes are present (unlikely for parking brake), would typically be DOT 3 or DOT 4. This manual would list brake component part numbers.
Common Issues Addressed By Parts:
Wear and tear on drive belts, carburetor issues, starter motor problems, suspension component wear, brake fade/wear, electrical connection corrosion. The manual helps identify the correct replacement parts for these common repair scenarios.
Engine Starting Problems:
Related to starter motor, battery, ignition system components (coil, spark plug, wiring), or fuel delivery. Manual identifies these parts.
Drive Belt Failure:
Caused by wear or improper tension, leading to loss of drive. Manual provides the V-belt part number.
Brand Heritage:
Yamaha Corporation is a globally recognized manufacturer with a long history in motorcycles, marine products, and recreational vehicles, bringing extensive engineering expertise to its golf cart line.
Model Evolution:
The G2 series was a significant model in Yamaha's golf cart lineage, known for its reliability and performance. The 'AB' designation likely refers to a specific sub-model or configuration within the G2 range.
Key Innovations Of G2 Series:
The G2 series was known for its introduction of Yamaha's 'Opti-Shift' technology in some versions, offering improved acceleration and torque. It also featured a robust chassis and reliable drivetrain for its time.
Production Era:
The G2 series was primarily produced in the late 1980s and early 1990s. Exact years covered by this manual are not specified but expected to align with this production window.
