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Yamaha GRIZZLY 350 2WD Digital Workshop Repair Manual 2003-2010

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 350 2WD Model Variant: ATV Year Range: 2003-2010 Codes Chassis Code Prefix: YFM350F 👋 Introduction Market Position Segment: Mid-size Utility ATV Target...
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类型: Atv
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Yamaha GRIZZLY 350 2WD Digital Workshop Repair Manual 2003-2010Yamaha GRIZZLY 350 2WD Digital Workshop Repair Manual 2003-2010Yamaha GRIZZLY 350 2WD Digital Workshop Repair Manual 2003-2010Yamaha GRIZZLY 350 2WD Digital Workshop Repair Manual 2003-2010
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350 2WD
Model Variant:
ATV
Year Range:
2003-2010
Codes
Chassis Code Prefix:
YFM350F
👋 Introduction
Market Position
Segment:
Mid-size Utility ATV
Target Audience:
Recreational riders, hunters, trail enthusiasts, farm/ranch use
Competitive Analysis
Key Competitors:
Honda FourTrax 350, Suzuki KingQuad 300/345, Polaris Sportsman 400
Key Features
Engine Type:
Proven air-cooled single-cylinder engine
Drivetrain Config:
Reliable 2WD system with shaft drive
Suspension Type:
Independent front suspension, swingarm rear suspension
Transmission Type:
Automatic (likely Yamaha's Ultramatic or similar CVT system)
Utility Focus:
Designed for practicality and durability
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Repair, Maintenance, Rebuilding, Refurbishing, Restoration
Page Count
Estimated Pages:
High (Detailed workshop manuals typically range from 300-800+ pages)
Manual Type
Type:
Digital Workshop Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnosis, tuning, lubrication, cooling system, fuel system, exhaust system
Drivetrain:
2WD system, driveshafts, CV joints, differential (if applicable to 2WD variant), wheel hubs, final drive
Suspension:
Front and rear suspension systems, shock absorbers, control arms, bushings, steering components
Brakes:
Hydraulic brake system, brake calipers, master cylinder, brake lines, brake pads, brake discs, bleeding procedures
Electrical:
Wiring diagrams, lighting system, ignition system, charging system (stator, regulator/rectifier), battery, starter motor, kill switch, instrument panel
Chassis Body:
Frame, body panels, plastics, fenders, seat, handlebars, racks, footpegs, general assembly
Procedures Included
Maintenance:
Regular service checks, oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance checks
Diagnostics:
Troubleshooting guides for common problems, symptom-based diagnosis, electrical system testing, engine performance analysis
Repair:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation
Rebuilds:
Detailed instructions for complete engine rebuilds, transmission overhauls, and suspension component replacements
Technical Depth
Depth:
Comprehensive (Covers everything from basic maintenance to full engine and drivetrain rebuilds, including torque specifications and clearance measurements)
Detail Level:
High (Includes detailed diagrams, exploded views, schematics, and precise measurements)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Printability:
Printable pages
Print Quality
Quality:
High-resolution (typically ensures clarity of diagrams and text)
Binding Type
Binding:
N/A (Digital download)
Paper Type
Paper:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, Air-cooled
Displacement:
348cc (approximately)
Bore X Stroke:
Approximately 83.0 mm x 64.5 mm (Actual specification will be in the manual)
Compression Ratio:
Typically around 9.2:1 (Actual specification will be in the manual)
Starting System:
Electric Start
Performance
Horsepower:
Estimated 20-25 HP (Actual specification will be in the manual)
Torque:
Estimated 20-25 lb-ft (Actual specification will be in the manual)
Fuel System
Fuel Delivery:
Carbureted (Likely Mikuni 33mm carburetor)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approximately 3.2 gallons (Actual specification will be in the manual)
🔧 Transmission
Standard
Type:
Automatic (CVT - Continuously Variable Transmission)
Gear Selection:
High, Low, Neutral, Reverse
Features
Drive System:
Shaft Drive to rear wheels
Cooling:
Likely oil-cooled within the transmission unit
📐 Dimensions
Exterior
Length:
Approximately 76.0 inches (Actual specification will be in the manual)
Width:
Approximately 42.9 inches (Actual specification will be in the manual)
Height:
Approximately 44.3 inches (Actual specification will be in the manual)
Wheelbase:
Approximately 49.2 inches (Actual specification will be in the manual)
Weights
Dry Weight:
Approximately 525 lbs (Actual specification will be in the manual)
Ground Clearance:
Approximately 7.1 inches (Actual specification will be in the manual)
Cargo
Front Rack Capacity:
Approximately 88 lbs (Actual specification will be in the manual)
Rear Rack Capacity:
Approximately 176 lbs (Actual specification will be in the manual)
Towing Capacity:
Approximately 1,102 lbs (Actual specification will be in the manual)
Wheels Tires
Front Tire Size:
AT25x8-12 (Actual specification will be in the manual)
Rear Tire Size:
AT25x10-12 (Actual specification will be in the manual)
Wheel Bolt Pattern:
N/A (Typically solid axle rear with hub mounting, front is hub mounting)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adheres to ANSI/SVIA standards for recreational ATVs
Active Features
Braking System:
Hydraulic disc brakes front and rear
Throttle Limiter:
Possible adjustable throttle limiter for new riders (check manual)
Passive Features
Rollover Protection:
Not applicable (standard ATV design, requires proper riding practices)
Operator Safety:
Emphasis on proper PPE (helmet, gloves, boots, eye protection) and rider training (covered in manual)
💡 Technology Features
Infotainment
Instrument Panel:
Basic LCD display showing speedometer, odometer, trip meter, fuel gauge, 2WD/4WD indicator (if applicable to this 2WD model), neutral/reverse indicators
Driver Assistance
Traction Control:
Not applicable (This is a 2WD model, typically no advanced traction systems)
Connectivity
Charging Port:
May have a 12V accessory outlet for charging devices (check manual)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually (Refer to manual for exact intervals and conditions)
Air Filter Cleaning:
Regularly, especially in dusty conditions (Refer to manual for specific cleaning/replacement)
Spark Plug Inspection:
Every 100 hours or annually (Refer to manual for specific gap and type)
Brake Fluid Check:
Every 6 months or as needed
Valve Clearance Check:
Every 200 hours or annually (Refer to manual for precise tolerances)
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent API SG or higher, SAE 10W-40 or 20W-50 depending on temperature) - Consult manual for precise specification
Engine Oil Capacity:
Approximately 2.2 US qt / 2.1 L (with filter change) - Consult manual for precise capacity
Transmission Oil Type:
Yamalube Gear Oil (or equivalent SAE 80W-90 hypoid gear oil) - Consult manual for precise specification
Transmission Oil Capacity:
Approximately 0.70 US qt / 0.65 L - Consult manual for precise capacity
Brake Fluid Type:
DOT 4 Brake Fluid - Consult manual for precise specification
Known Issues
Common Wear Items:
CV boots, tie rod ends, wheel bearings, brake pads, drive belts (CVT)
Potential Engine Issues:
Carburetor gumming if fuel is left stagnant, occasional decompression cable issues
Suspension Wear:
Bushings and ball joints can wear over time, leading to play and noise
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for producing reliable and durable ATVs with innovative features
Model Evolution
Grizzly Lineage:
The Grizzly line is Yamaha's flagship utility ATV series, known for its capability and comfort. The 350 model served as a strong mid-range offering.
Production
Manufacturing Location:
Yamaha ATVs are typically manufactured in Japan or the USA.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 350 2WD model might be scarce, the Grizzly line consistently receives praise for its utility, reliability, and performance in its class from ATV publications and consumer reviews.
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