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Yamaha GRIZZLY 350 400 YFM350 YFM400 2WD Full Service & Repair Manual 2003-2012

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The Grizzly 350 and 400 series All-Terrain Vehicles (ATVs), identified by model codes YFM350 and YFM400, represent a robust line of 2WD utility vehicles produced between 2003 and 2012. Engineered...
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类型: Atv
厂商:
斯库: 56543
Yamaha GRIZZLY 350 400 YFM350 YFM400 2WD Full Service & Repair Manual 2003-2012Yamaha GRIZZLY 350 400 YFM350 YFM400 2WD Full Service & Repair Manual 2003-2012Yamaha GRIZZLY 350 400 YFM350 YFM400 2WD Full Service & Repair Manual 2003-2012Yamaha GRIZZLY 350 400 YFM350 YFM400 2WD Full Service & Repair Manual 2003-2012
The Grizzly 350 and 400 series All-Terrain Vehicles (ATVs), identified by model codes YFM350 and YFM400, represent a robust line of 2WD utility vehicles produced between 2003 and 2012. Engineered with a renowned commitment to reliability and durability, these ATVs are designed to tackle a wide range of terrains and tasks. They feature air-cooled, 4-stroke engines with displacements of approximately 348cc for the 350 models and 386cc for the 400 models, paired with an automatic Continuously Variable Transmission (CVT) system, often referred to as Ultramatic. These vehicles are well-suited for recreational trail riding, farm work, and light-duty hauling, offering a balance of power and maneuverability. This comprehensive factory service manual provides in-depth coverage for the Grizzly 350 and 400 models from 2003 through 2012. It serves as an essential resource for owners and technicians, detailing full service, repair, and troubleshooting procedures. The manual covers all major systems, including the engine, fuel, ignition, transmission, drivetrain, suspension, brakes, steering, and electrical systems, along with frame and body components. Within its hundreds of pages, you will find step-by-step instructions for scheduled maintenance, routine inspections, engine and transmission overhauls, carburetor adjustments, and electrical diagnostics, all supported by detailed photos and diagrams to ensure accurate and efficient upkeep of your ATV.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350 / 400
Model Codes:
YFM350, YFM400
Vehicle Type:
All-Terrain Vehicle (ATV)
Drivetrain:
2WD
👋 Introduction
Market Position
Target Audience:
ATV owners, professional mechanics, and service technicians seeking comprehensive repair and maintenance information.
Competitive Analysis
Value Proposition:
Provides factory-level data at a fraction of the cost of OEM manuals, with lifetime access and broad device compatibility.
Key Features
Feature 1:
Instant PDF download for immediate access.
Feature 2:
Detailed step-by-step instructions for all repair and maintenance tasks.
Feature 3:
High-quality illustrations and diagrams for clarity.
Feature 4:
Comprehensive troubleshooting guides for diagnosing issues.
📋 Manual Details
Coverage Areas
Applicable Model Years:
2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
Coverage Scope:
Full Service, Repair, and Troubleshooting
Page Count
Estimated Page Count:
Hundreds (specific number not provided, but described as 'very detailed')
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage of engine systems, including disassembly, assembly, tuning, and diagnostics.
Fuel System:
Detailed information on the carburetor (likely Mikuni BS series for these models), fuel pump, fuel lines, and related components.
Cooling System:
Information on air cooling (for most models in this range) and potentially oil cooling systems where applicable.
Ignition System:
Coverage of the CDI unit, ignition coil, spark plug, and timing.
Transmission:
Detailed procedures for the automatic transmission (likely Ultramatic/CVT), including belt inspection, clutch operation, and gearbox.
Drivetrain Components:
Covers front and rear drive shafts, differentials (if applicable to 2WD variant), and hub assemblies.
Suspension:
Front and rear suspension systems, including shocks, springs, A-arms, and bushings.
Brakes:
Front and rear brake systems, including hydraulic lines, calipers, brake pads, rotors, and master cylinders.
Steering:
Steering system components, including tie rods, steering knuckles, and handlebars.
Electrical System:
Wiring diagrams, battery, starter motor, lighting, charging system (stator, regulator/rectifier), and switches.
Frame And Body:
Frame inspection, body panels, fenders, racks, and seat assembly.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, chain/belt adjustments, and lubrication points.
Troubleshooting:
Diagnostic flowcharts and symptom-based problem solving for common issues.
Routine Inspections:
Pre-ride checks, fluid level checks, tire pressure, and brake system inspections.
Engine Rebuild:
Complete instructions for engine disassembly, component inspection, measuring clearances, and reassembly.
Transmission Overhaul:
Detailed steps for transmission disassembly, inspection of gears, clutches, and seals, and reassembly.
Carburetor Rebuild And Adjustment:
Step-by-step guide for carburetor cleaning, jetting, float level adjustment, and idle speed settings.
Electrical Diagnostics:
Testing of electrical components, circuit tracing using wiring diagrams, and troubleshooting common electrical faults.
Brake System Maintenance:
Brake bleeding, pad replacement, caliper servicing, and master cylinder overhaul.
Technical Depth
Depth:
Expert-level, suitable for professional mechanics and advanced DIY enthusiasts. Covers full rebuilds and complex diagnostics.
Visual Aids:
Hundreds of detailed photos and diagrams, including exploded views.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Typically searchable PDF text, allowing for quick information retrieval.
Print Quality
Printable:
Yes, allows printing of single pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
Licensing
License Type:
Lifetime use, no expiry, no renewal fees.
Device Compatibility
Compatibility:
Compatible with Windows and MAC computers, tablets, and smartphones.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, SOHC
Displacement 350:
Approximately 348cc (for YFM350 models, e.g., YFM350ER, YFM350FX - specifics vary by exact sub-model).
Displacement 400:
Approximately 386cc (for YFM400 models, e.g., YFM400FW, YFM400A - specifics vary by exact sub-model).
Bore X Stroke 350 Approx:
Refer to manual for exact specifications; likely around 83mm x 64.5mm.
Bore X Stroke 400 Approx:
Refer to manual for exact specifications; likely around 84.5mm x 70mm.
Performance
Horsepower Approx 350:
Typically in the 20-25 HP range, dependent on tuning and exact model.
Horsepower Approx 400:
Typically in the 25-30 HP range, dependent on tuning and exact model.
Torque Specs:
Refer to manual for specific torque values for engine components.
Fuel System
Carburetor Type:
Likely Mikuni BS series (e.g., BS33 or similar) or Keihin CV carburetor, depending on the specific model year and configuration.
Fuel Capacity:
Refer to manual; typically around 2.5-3.0 gallons (9.5-11.4 liters).
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission, often branded as Ultramatic by Yamaha).
Optional
Gearbox Features:
High/Low range selection, Neutral, and Reverse.
Features
Drive System:
Shaft drive to rear wheels for 2WD models.
Cv Belt Inspection Interval:
Refer to manual for specific intervals, typically checked at initial services and then periodically.
📐 Dimensions
Exterior
Overall Length Approx:
Refer to manual; typically around 74-78 inches (1880-1980 mm).
Overall Width Approx:
Refer to manual; typically around 41-45 inches (1040-1140 mm).
Overall Height Approx:
Refer to manual; typically around 43-45 inches (1090-1140 mm).
Weights
Dry Weight Approx:
Refer to manual; typically around 400-470 lbs (181-213 kg).
Towing Capacity:
Refer to manual; typically around 1100-1200 lbs (500-544 kg).
Cargo Capacity Rear Rack Approx:
Refer to manual; typically around 198 lbs (90 kg).
🛡️ Safety Features
Ratings
Atv Safety Standards:
Designed to meet applicable industry safety standards for ATVs.
Active Features
Braking System:
Hydraulic disc brakes, front and rear.
Passive Features
Lighting:
Headlights, taillight, and brake light.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation; typically includes speedometer, odometer, trip meter, and indicator lights.
Driver Assistance
Driver Assistance Features:
None (ATVs of this era typically do not feature advanced electronic driver assistance systems).
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Refer to manual for specific hours/miles; typically every 100 hours or 6 months.
Air Filter Cleaning Interval:
Refer to manual; often recommended every 20-30 hours of use or annually.
Spark Plug Inspection Interval:
Refer to manual; typically inspected with oil changes and replaced as needed.
Brake Fluid Flush Interval:
Refer to manual; usually every 2 years or as needed based on condition.
Fluid Specifications
Engine Oil Type:
Yamalube (or equivalent) SAE 10W-40 API SG or higher, or 20W-50 API SG or higher for higher temperatures. Refer to manual for specific viscosity recommendation.
Engine Oil Capacity:
Refer to manual for exact capacity with filter change; typically around 1.5-1.8 liters.
Gear Oil Type:
Yamalube Gear Oil 80W-90 (or equivalent API GL-4).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Issue 1:
CVT belt wear or slippage, especially under heavy load or with aggressive riding.
Common Issue 2:
Carburetor tuning issues, requiring periodic cleaning and adjustment for optimal performance.
Common Issue 3:
Electrical connector corrosion, particularly in wet environments, affecting lights or ignition.
Common Issue 4:
Wear on suspension bushings and tie rod ends due to rough terrain and use.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for producing reliable and capable ATVs, with the Grizzly line being a cornerstone of their utility segment.
Model Evolution
Grizzly 350 400 Positioning:
These models represented Yamaha's mid-range utility ATVs, offering a balance of power, maneuverability, and durability for various tasks and terrains.
Production
Production Period:
The Grizzly 350 and 400 lines were popular throughout the 2000s and early 2010s, with continuous updates and refinements during their production run.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Yamaha Grizzly models generally receive positive reviews for their reliability, durability, and capability in the utility ATV market.
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