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2008 Yamaha GRIZZLY 350 IRS / 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual

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The 2008 Yamaha Grizzly 350 IRS / 4WD / HUNTER is a robust All-Terrain Vehicle (ATV) designed for demanding utility and recreational use. Building on Yamaha's legacy of reliable powersports...
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类型: Atv
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2008 Yamaha GRIZZLY 350 IRS / 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual2008 Yamaha GRIZZLY 350 IRS / 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual2008 Yamaha GRIZZLY 350 IRS / 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual2008 Yamaha GRIZZLY 350 IRS / 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual
The 2008 Yamaha Grizzly 350 IRS / 4WD / HUNTER is a robust All-Terrain Vehicle (ATV) designed for demanding utility and recreational use. Building on Yamaha's legacy of reliable powersports vehicles, this second-generation Grizzly 350 is engineered with a 348cc liquid-cooled engine and features a comfortable Independent Rear Suspension (IRS) system for enhanced maneuverability and ground clearance. Its On-Command® 4WD system, coupled with a durable automatic Ultramatic® CVT transmission, provides confident traction and capability in various terrains, making it a favored choice for hunters, trail riders, and those requiring dependable performance. The HUNTER edition often includes specialized features to further enhance its utility in outdoor environments. This comprehensive service manual provides detailed guidance for the maintenance, repair, and overhaul of your 2008 Yamaha Grizzly 350. It covers all essential systems, including the engine, drivetrain, suspension, braking, and electrical components, offering step-by-step procedures, diagnostic charts, and precise technical specifications. Whether you are performing routine maintenance, troubleshooting an issue, or undertaking a major repair, this manual serves as an indispensable resource to ensure your ATV operates at peak performance and reliability. It is intended for owners, technicians, and mechanics seeking accurate information to maintain and service this capable machine.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350 IRS / 4WD / HUNTER
Year:
2008
Vehicle Type:
All-Terrain Vehicle (ATV)
Chassis Code:
YFM350FGX (likely, based on IRS and 4WD)
Generation
Generation Identifier:
Second Generation Grizzly 350
Codes
Engine Code:
1UY
👋 Introduction
Market Position
Segment:
Mid-size utility ATV, known for its ruggedness and comfort
Target Audience:
Hunters, recreational riders, utility users requiring reliable 4WD and independent suspension
Competitive Analysis
Key Competitors:
Honda Rancher 4x4, Polaris Sportsman 400/500, Suzuki King Quad 300/400, Kawasaki Prairie 360
Key Features
Distinctive Features:
Independent Rear Suspension (IRS) for improved ride comfort and ground clearance, On-Command 4WD system, powerful 348cc engine, often comes in dedicated 'Hunter' edition with enhanced features
Utility Aspects:
Heavy-duty racks, tow hitch, often equipped with winches and specialized camouflage in Hunter editions
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service, repair, maintenance, and overhaul procedures
Page Count
Estimated Page Count:
300-400 pages (typical for this type of manual)
Manual Type
Manual Classification:
Official Service Manual
Language
Language:
English
Format
Delivery Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine assembly, disassembly, lubrication, cooling, fuel delivery (carburetor), ignition, exhaust, starting system, decompression system
Drivetrain Systems:
Transmission (automatic/CVT), clutch, drive shafts, differential, axle shafts, final drive
Suspension Steering:
Independent Rear Suspension (IRS) system, front and rear suspension components, shock absorbers, springs, steering knuckles, tie rods, steering column, wheel alignment
Braking Systems:
Front and rear brake systems, hydraulic circuits, brake pads, rotors, calipers, brake lines, parking brake
Electrical Systems:
Wiring diagrams, lighting system, battery, charging system (stator, regulator/rectifier), ignition system components, CDI unit, starter motor, fuses, relays, instrumentation, 12V accessory outlet
Fuel System:
Fuel tank, fuel pump (if applicable, typically gravity fed in this model), carburetor (Mikuni BSR series), fuel filter, fuel lines
Body Chassis:
Frame inspection and repair, body panels, fenders, racks, seat, handlebars, footrests
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug maintenance, air filter cleaning/replacement, lubrication points, coolant checks, brake fluid checks, battery maintenance
Troubleshooting Diagnostics:
Diagnostic charts for common problems, electrical troubleshooting guides, engine performance issues, starting problems
Repair Overhaul:
Complete engine rebuild, transmission repair, suspension component replacement, brake system overhaul, carburetor tuning and rebuilding, electrical component repair
Adjustment Calibration:
Carburetor adjustment, throttle cable adjustment, brake lever adjustment, clutch engagement adjustment
Technical Depth
Diagnostic Capability:
Advanced diagnostic procedures, including component testing and symptom-based troubleshooting
Rebuild Instructions:
Detailed step-by-step instructions for complete engine and drivetrain overhauls
Specification Accuracy:
Precise torque specifications, clearances, fluid capacities, and electrical resistance values
📊 Manual Specifications
File Format
PDF Features:
Searchable text, zoomable images, printable pages
Print Quality
Image Resolution:
High resolution, clear and sharp diagrams and illustrations (computer generated, not scanned)
Binding Type
Digital Binding:
N/A (Digital PDF format)
Paper Type
Digital Paper Simulation:
N/A (Digital PDF format, but designed for clarity on screen and print)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve
Displacement:
348 cc
Bore X Stroke:
83.0 mm x 64.5 mm
Cooling System:
Liquid-cooled
Compression Ratio:
9.2:1
Performance
Horsepower Estimated:
Approx. 21-23 hp (at 6500 rpm)
Torque Estimated:
Approx. 27-29 Nm (at 5500 rpm)
Fuel System
Carburetor Model:
Mikuni BSR33/1 (single carburetor)
Fuel Type:
Unleaded gasoline, Octane rating 87 or higher
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Spark Plug Type:
NGK CR7E (or equivalent)
Spark Plug Gap:
0.6 - 0.7 mm (0.024 - 0.028 in)
🔧 Transmission
Standard
Transmission Type:
Automatic (Yamaha Ultramatic® CVT)
Drive System:
Shaft drive, On-Command® 2WD/4WD with differential lock
Features
Gear Selection:
High, Low, Neutral, Reverse, Park
Clutch Type:
Dry centrifugal clutch (primary), V-belt drive (CVT)
Engine Braking:
Engages automatically in all gear ranges for effective downhill control
📐 Dimensions
Exterior
Length:
2020 mm (79.5 in)
Width:
1065 mm (41.9 in)
Height:
1170 mm (46.1 in)
Wheelbase:
1280 mm (50.4 in)
Ground Clearance:
260 mm (10.2 in)
Weights
Curb Weight:
277 kg (611 lbs)
Front Rack Capacity:
45 kg (99 lbs)
Rear Rack Capacity:
85 kg (187 lbs)
Towing Capacity:
500 kg (1102 lbs)
Wheels Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Wheel Bolt Pattern:
4/110
🛡️ Safety Features
Ratings
Rollover Resistance:
N/A (ATVs are not rated for rollover resistance in the same way cars are)
Active Features
Braking Control:
Hydraulic disc brakes front and rear for reliable stopping power
Traction Control:
On-Command® 4WD system with differential lock for enhanced traction
Passive Features
Ergonomics:
Comfortable seating, intuitive controls, wide floorboards with serrated footpegs for grip
Lighting:
Dual 30W Krypton headlights, 15W brake/taillight
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic utility ATV, no infotainment system)
Driver Assistance
Driver Assistance Features:
N/A (Basic utility ATV, no advanced driver-assistance systems)
Connectivity
Connectivity Options:
12V accessory outlet for charging devices
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 20 hours or 6 months, whichever comes first
Oil Filter Replacement:
With every engine oil change
Air Filter Cleaning:
Every 10 hours or 1 month; replace if damaged
Spark Plug Check Gap:
Every 10 hours or 1 month
Brake Fluid Check:
Every 20 hours or 6 months
Lubrication:
Every 10 hours or 1 month (refer to manual for specific points)
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) 10W-40 API SG or higher
Engine Oil Capacity:
2.00 L (2.11 US qt) without filter change; 2.20 L (2.32 US qt) with filter change
Coolant Type:
Ethylene glycol based antifreeze, 50/50 mix with distilled water
Coolant Capacity:
1.70 L (1.80 US qt)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Final Drive Oil Type:
Yamalube Gear Oil (or equivalent) SAE 80 API GL-4
Final Drive Oil Capacity:
0.16 L (0.17 US qt)
Known Issues
Common Wear Items:
CVT belt wear, brake pad wear, ball joint wear (especially with aggressive use), wheel bearing wear
Carburetor Performance:
Can be sensitive to altitude and temperature changes; requires periodic cleaning and adjustment for optimal performance
Electrical Connections:
Corrosion in connectors can sometimes lead to electrical gremlins, emphasizing the need for regular inspection and dielectric grease application
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Yamaha Motor Corporation, a global leader in powersports, renowned for innovation and reliability since 1955
Model Evolution
Grizzly Lineage:
The Grizzly series, introduced in 1998, quickly became a benchmark for performance and comfort in the utility ATV market. The 350cc class was developed to offer a balance of power and affordability.
Irs Introduction:
The introduction of Independent Rear Suspension (IRS) on models like the 350 Grizzly significantly improved ride quality over traditional solid axles, especially in rough terrain.
Production
Manufacturing Origin:
Primarily manufactured in Japan and/or the United States
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (Specific awards for the 2008 model are not readily publicized, but the Grizzly line generally receives positive reviews for its reliability and capability)
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