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Yamaha GRIZZLY 550 700 Shop Manual 2009-2011

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This manual covers the Grizzly 550 and 700 models produced between 2009 and 2011. These versatile all-terrain vehicles are powered by reliable 4-stroke engines, with the 550cc model featuring a...
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类型: Atv
厂商:
斯库: 59425
Yamaha GRIZZLY 550 700 Shop Manual 2009-2011Yamaha GRIZZLY 550 700 Shop Manual 2009-2011Yamaha GRIZZLY 550 700 Shop Manual 2009-2011Yamaha GRIZZLY 550 700 Shop Manual 2009-2011
This manual covers the Grizzly 550 and 700 models produced between 2009 and 2011. These versatile all-terrain vehicles are powered by reliable 4-stroke engines, with the 550cc model featuring a SOHC, 4-valve configuration and the 700cc model boasting a DOHC, 5-valve setup, both utilizing Electronic Fuel Injection. Known for their robust engineering and off-road capability, the Grizzly line offers a comfortable and stable ride, supported by features like selectable 2WD/4WD with differential lock, powerful hydraulic disc brakes, and optional Electronic Power Steering (EPS) on many variants. With a strong heritage in ATV manufacturing, these Grizzly models are designed for demanding terrain, offering substantial towing and cargo capacity, making them ideal for work and recreation. This comprehensive service and repair manual provides in-depth information for owners and technicians. It details routine maintenance procedures, including oil changes, filter replacements, and component inspections, alongside advanced repair instructions for all major systems. Coverage extends to engine mechanicals, fuel and ignition systems, drivetrain, suspension, brakes, electrical systems, and chassis. The manual includes troubleshooting guides, diagnostic procedures, and technical specifications, enabling users to perform everything from basic upkeep to complete overhauls. Its clear, step-by-step instructions and diagrams are designed to facilitate efficient and accurate maintenance and repair, helping to preserve the performance and longevity of your Grizzly.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 550/700
Model Variants:
550cc and 700cc (specific sub-models likely exist, e.g., EPS, SE)
Generation
Production Years:
2009-2011
👋 Introduction
Market Position
Target Audience:
Yamaha Grizzly 550/700 owners, DIY mechanics, ATV enthusiasts, and repair shops.
Competitive Analysis
Value Proposition:
Provides professional-level repair and maintenance information, enabling users to save significant costs on service and repairs compared to dealership or independent shop labor rates.
Key Features
Ease Of Use:
User-friendly, step-by-step instructions with clear visuals and diagrams, making complex repairs accessible to individuals with varying mechanical skill levels.
Accessibility:
Instant download compatible with PC, Mac, Tablets, and Smartphones, allowing for on-the-go access to critical repair information.
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive service and repair for all Yamaha Grizzly 550 and 700 models from 2009-2011.
Page Count
Page Count:
Not explicitly stated, but described as 'in-depth' and 'full professional quality'.
Manual Type
Manual Type:
Shop Manual / Service & Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, overhaul, component testing, specifications, and troubleshooting.
Fuel System:
Fuel injection system, fuel pump, injectors, throttle body, fuel tank, and related components.
Ignition System:
Ignition coil, CDI unit, spark plugs, and related electrical components.
Drivetrain:
Transmission (CVT), gear reduction, drive shafts, differentials, axles, and hubs.
Suspension:
Front and rear suspension components, shocks, springs, A-arms, and adjustments.
Brakes:
Brake system components, master cylinders, calipers, brake pads, rotors, and bleeding procedures.
Electrical System:
Wiring diagrams, battery, charging system (stator, rectifier/regulator), lighting, starting system, and electronic control units (ECU).
Cooling System:
Radiator, cooling fan, thermostat, water pump, and coolant specifications.
Chassis And Frame:
Frame inspection, repairs, and mounting points for various components.
Steering System:
Handlebar, steering column, tie rods, and steering knuckles. Includes information on EPS (Electronic Power Steering) if applicable.
Bodywork And Plastics:
Fender removal, seat, handlebars, and plastic panel maintenance and replacement.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, valve clearance checks, brake fluid checks.
Troubleshooting:
Diagnostic procedures for common and uncommon problems across all systems.
Engine Repair:
Complete engine rebuilds, piston replacement, cylinder head service, gasket replacement.
Transmission Service:
CVT belt inspection and replacement, clutch service, gear oil changes.
Brake System Repair:
Brake pad replacement, caliper overhaul, line replacement, brake bleeding.
Electrical Diagnostics:
Testing circuits, component diagnosis using wiring diagrams, battery load testing.
Technical Depth
Diagnostic Capabilities:
Detailed step-by-step diagnostic routines, fault code interpretation (if applicable).
Repair Complexity:
Covers everything from basic user maintenance to full engine and transmission overhauls.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire document.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine 550
Engine Type 550:
4-stroke, SOHC, 4-valve
Displacement 550:
535cc
Primary Engine 700
Engine Type 700:
4-stroke, DOHC, 5-valve
Displacement 700:
686cc
Performance
Cooling System Type:
Liquid-cooled
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Transmission Type:
Constant Velocity Transmission (CVT) with selectable 2WD/4WD and differential lock.
Features
Transmission Features:
High-torque and standard drive, engine braking.
📐 Dimensions
Exterior
Length Overall:
Varies slightly between 550 and 700 models, typically around 2090 mm (82.3 in)
Width Overall:
Varies slightly between 550 and 700 models, typically around 1180 mm (46.5 in)
Height Overall:
Varies slightly between 550 and 700 models, typically around 1285 mm (50.6 in)
Weights
Wet Weight Approx:
Approximately 270-290 kg (595-640 lbs) depending on model and features.
Towing Capacity:
Typically 600 kg (1322 lbs)
Cargo Capacity:
Front rack: 45 kg (99 lbs), Rear rack: 85 kg (187 lbs)
🛡️ Safety Features
Ratings
Safety Design:
Focus on stable chassis, reliable braking, and controllable power delivery for off-road use.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Drivetrain Selection:
Selectable 2WD/4WD with differential lock for enhanced traction in difficult terrain.
💡 Technology Features
Infotainment
Display Features:
LCD instrument cluster displaying speed, odometer, trip meter, fuel level, 4WD mode, gear indicator, and warning lamps.
Driver Assistance
Eps Availability:
Many models in this range feature Electronic Power Steering (EPS) for reduced steering effort and improved handling.
Connectivity
Diagnostic Ports:
Likely includes a diagnostic connector for advanced electronic troubleshooting, detailed in the manual.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 1000 km or 6 months, refer to specific manual chapter for exact details.
Air Filter Cleaning:
Inspect every 500 km, clean as needed or every 1000 km, replace as needed.
Spark Plug Replacement:
Typically every 6000 km or as per inspection.
Cv Belt Inspection:
Inspect every 1000 km for wear and damage.
Fluid Specifications
Engine Oil Type Capacity:
Yamalube 4 (10W-40 or 20W-50 depending on climate) - approx. 2.2 L (2.3 US qt) without filter change.
Gear Oil Type Capacity:
Yamaha Gear Oil 80W-90 or equivalent for differentials and final drive - capacity varies by location.
Coolant Type:
Permanent type antifreeze coolant (50/50 mixture with distilled water).
Known Issues
Cv Belt Wear:
Standard wear item, requires periodic inspection and replacement.
Differential Lock Actuation:
Occasional issues with actuation mechanism requiring lubrication or adjustment.
Efi Sensor Reliability:
Sensors like TPS or MAP sensor can occasionally require cleaning or replacement if performance issues arise.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for building durable and high-performing ATVs, with the Grizzly line being a flagship model known for its off-road capability and comfort.
Model Evolution
Grizzly Introduction:
The Grizzly 550 and 700 models represent Yamaha's continuous refinement of its utility ATV platform, building upon previous generations with updated engines, chassis, and features.
Production
Manufacturing Location:
Primarily manufactured in Japan by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Grizzly Reputation:
Consistently recognized for its off-road prowess, reliability, and comfort within the utility ATV segment.
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