Target Audience:
Yamaha Grizzly 550/700 owners, DIY mechanics, ATV enthusiasts, and repair shops.
Value Proposition:
Provides professional-level repair and maintenance information, enabling users to save significant costs on service and repairs compared to dealership or independent shop labor rates.
Ease Of Use:
User-friendly, step-by-step instructions with clear visuals and diagrams, making complex repairs accessible to individuals with varying mechanical skill levels.
Accessibility:
Instant download compatible with PC, Mac, Tablets, and Smartphones, allowing for on-the-go access to critical repair information.
Engine Mechanical:
Engine disassembly, assembly, overhaul, component testing, specifications, and troubleshooting.
Fuel System:
Fuel injection system, fuel pump, injectors, throttle body, fuel tank, and related components.
Ignition System:
Ignition coil, CDI unit, spark plugs, and related electrical components.
Drivetrain:
Transmission (CVT), gear reduction, drive shafts, differentials, axles, and hubs.
Suspension:
Front and rear suspension components, shocks, springs, A-arms, and adjustments.
Brakes:
Brake system components, master cylinders, calipers, brake pads, rotors, and bleeding procedures.
Electrical System:
Wiring diagrams, battery, charging system (stator, rectifier/regulator), lighting, starting system, and electronic control units (ECU).
Cooling System:
Radiator, cooling fan, thermostat, water pump, and coolant specifications.
Chassis And Frame:
Frame inspection, repairs, and mounting points for various components.
Steering System:
Handlebar, steering column, tie rods, and steering knuckles. Includes information on EPS (Electronic Power Steering) if applicable.
Bodywork And Plastics:
Fender removal, seat, handlebars, and plastic panel maintenance and replacement.
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, valve clearance checks, brake fluid checks.
Troubleshooting:
Diagnostic procedures for common and uncommon problems across all systems.
Engine Repair:
Complete engine rebuilds, piston replacement, cylinder head service, gasket replacement.
Transmission Service:
CVT belt inspection and replacement, clutch service, gear oil changes.
Brake System Repair:
Brake pad replacement, caliper overhaul, line replacement, brake bleeding.
Electrical Diagnostics:
Testing circuits, component diagnosis using wiring diagrams, battery load testing.
Diagnostic Capabilities:
Detailed step-by-step diagnostic routines, fault code interpretation (if applicable).
Repair Complexity:
Covers everything from basic user maintenance to full engine and transmission overhauls.
Length Overall:
Varies slightly between 550 and 700 models, typically around 2090 mm (82.3 in)
Width Overall:
Varies slightly between 550 and 700 models, typically around 1180 mm (46.5 in)
Height Overall:
Varies slightly between 550 and 700 models, typically around 1285 mm (50.6 in)
Wet Weight Approx:
Approximately 270-290 kg (595-640 lbs) depending on model and features.
Towing Capacity:
Typically 600 kg (1322 lbs)
Cargo Capacity:
Front rack: 45 kg (99 lbs), Rear rack: 85 kg (187 lbs)
Display Features:
LCD instrument cluster displaying speed, odometer, trip meter, fuel level, 4WD mode, gear indicator, and warning lamps.
Eps Availability:
Many models in this range feature Electronic Power Steering (EPS) for reduced steering effort and improved handling.
Diagnostic Ports:
Likely includes a diagnostic connector for advanced electronic troubleshooting, detailed in the manual.
Engine Oil Change Interval:
Typically every 1000 km or 6 months, refer to specific manual chapter for exact details.
Air Filter Cleaning:
Inspect every 500 km, clean as needed or every 1000 km, replace as needed.
Spark Plug Replacement:
Typically every 6000 km or as per inspection.
Cv Belt Inspection:
Inspect every 1000 km for wear and damage.
Engine Oil Type Capacity:
Yamalube 4 (10W-40 or 20W-50 depending on climate) - approx. 2.2 L (2.3 US qt) without filter change.
Gear Oil Type Capacity:
Yamaha Gear Oil 80W-90 or equivalent for differentials and final drive - capacity varies by location.
Coolant Type:
Permanent type antifreeze coolant (50/50 mixture with distilled water).
Cv Belt Wear:
Standard wear item, requires periodic inspection and replacement.
Differential Lock Actuation:
Occasional issues with actuation mechanism requiring lubrication or adjustment.
Efi Sensor Reliability:
Sensors like TPS or MAP sensor can occasionally require cleaning or replacement if performance issues arise.