Target Audience:
Owners of the 2001 Yamaha Grizzly 600 seeking to perform maintenance, repairs, and diagnostics, as well as professional ATV technicians.
Dealer Equivalence:
Directly comparable to the official factory service manual used by authorized Yamaha dealerships, offering the same technical information and repair procedures.
Information Source:
Authoritative and comprehensive, covering all aspects of vehicle service and repair, ensuring accuracy and completeness.
Systems Covered:
General Information, Maintenance, Engine Removal/Installation, Fuel System, Lubrication/Cooling, Combustion System, Transmission System, Front Wheel/Steering, Rear Wheel System, Fenders/Exhaust, Electrical System, Troubleshooting
Manual Type:
Factory Service Repair Manual
Engine Systems:
Detailed coverage of engine removal, installation, fuel system (carburetor, fuel pump), lubrication (oil pump, passages), cooling system (radiator, fan), combustion system (ignition, spark plug, timing), and internal engine components.
Drivetrain Systems:
Comprehensive information on the transmission system (gearbox, clutch, drive shafts), front wheel and steering system (knuckles, tie rods, bearings), and rear wheel system (axles, differential, hubs).
Chassis Bodywork:
Includes sections on fenders, exhaust pipe installation and maintenance, and general chassis component checks.
Electrical Systems:
Detailed breakdown of the electrical system, including wiring diagrams, battery, starter, alternator, lighting, and ignition components.
Maintenance Procedures:
Covers routine maintenance tasks such as oil changes, filter replacements, spark plug checks, tire pressure, and general inspections.
Repair Procedures:
Step-by-step repair instructions for all major systems, from engine overhauls to carburetor tuning and suspension component replacement.
Troubleshooting Guides:
Extensive troubleshooting section designed to help diagnose common and complex issues, providing symptom-based diagnostic trees.
Diagnostic Capability:
Advanced diagnostic procedures, including specific test procedures for electrical components and engine performance checks.
Rebuild Information:
Provides detailed specifications and procedures for complete engine rebuilds and transmission overhauls.
Engine Type:
4-stroke, SOHC, 4-valve, Single Cylinder
Bore X Stroke:
95.0 mm x 83.0 mm
Horsepower:
Approximately 35-40 HP (Estimate based on typical output for this engine class, specific factory figure often not published for ATVs)
Torque:
Specific torque figures are typically not published for ATVs; the manual will detail torque specifications for component assembly.
Carburetor Type:
Mikuni BSR42 (likely, subject to confirmation in manual)
Fuel Delivery:
Constant Velocity (CV) Carburetor with Electric Fuel Pump
Cooling Method:
Liquid-cooled
Length:
Approx. 77.6 inches (1970 mm)
Width:
Approx. 42.9 inches (1090 mm)
Height:
Approx. 44.1 inches (1120 mm)
Dry Weight:
Approx. 573 lbs (260 kg)
Ground Clearance:
Approx. 10.4 inches (264 mm)
Towing Capacity:
Approx. 1,322 lbs (600 kg)
Rack Capacity Front:
Approx. 88 lbs (40 kg)
Rack Capacity Rear:
Approx. 176 lbs (80 kg)
Safety Standards:
Designed to meet relevant ATV safety standards for recreational use; specific certifications may vary by region and are not typically quantified in HP/Torque terms.
Braking System:
Hydraulic Disc Brakes (Front and Rear), often with a dual-lever system for front brakes and a foot pedal for rear brakes. Parking brake mechanism included.
Suspension System:
Independent front suspension (Double A-arm) and Swingarm rear suspension provide stability and shock absorption for varied terrain.
Lighting:
Dual Halogen headlights and a taillight/stoplight for visibility.
Infotainment Features:
Not applicable. This is a utility ATV focused on function, not entertainment features.
Driver Assistance Features:
Limited driver assistance; primarily mechanical systems for traction and control. Features like selectable 2WD/4WD engageable via a lever.
Connectivity Features:
Not applicable. No electronic connectivity features.
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first (refer to manual for exact interval).
Air Filter Cleaning:
Every 500 km (300 miles) or annually, depending on operating conditions. Replace as needed.
Spark Plug Inspection:
Every 1,000 km (600 miles) or annually.
Gear Oil Change:
Refer to manual for specific intervals, typically every 2,000 km (1,200 miles) or annually for front/rear differentials and transmission.
Engine Oil Type:
Yamalube 4-stroke motorcycle oil (e.g., 10W-40, 20W-50) or equivalent API SG, Jaso MA certified oil. Specific viscosity recommended based on ambient temperature.
Engine Oil Capacity:
Approx. 2.1 liters (2.2 US qt) with filter change. (Confirm in manual).
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water at a 50:50 ratio. (Confirm specific Yamaha coolant recommendation).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. (Confirm in manual).
Common Wear Items:
CVT belt wear, carburetor tuning issues, wheel bearing wear, and potential for radiator leaks are common maintenance points.
Electrical Gremlins:
While generally reliable, older electrical connectors can corrode, leading to intermittent issues; the manual's electrical section is crucial here.
Yamaha Atv Legacy:
Yamaha has a long and respected history in ATV manufacturing, known for durability and performance, pioneers in the ATV industry with models like the Tri-Z and Warrior.
Grizzly Lineage:
The Grizzly 600 was a flagship model in Yamaha's utility ATV line, known for its powerful engine, 4WD capability, and robust build, setting a benchmark for its era.
Production Years:
The Grizzly 600 was produced from approximately 1998 to 2001, before being succeeded by the Grizzly 660.
Industry Reputation:
The Grizzly 600 series is well-regarded within the ATV community for its robust build quality, reliability, and excellent off-road capabilities for its time.
Consumer Reviews:
Typically receives positive consumer reviews for its power, 4WD system, and durability, making it a popular choice for utility and recreational riding.
