Vehicle Type:
ATV (All-Terrain Vehicle)
Product Name:
Yamaha Grizzly 660 Service Repair Workshop Manual
Model Years Covered:
2001, 2002, 2003, 2004, 2005, 2006
Product Value:
Essential resource for Grizzly 660 owners and independent repair shops
Advantage:
Provides professional-level information at a fraction of dealership service costs
Accessibility:
Instant download for immediate access to repair information
Comprehensiveness:
Covers all aspects of the vehicle, leaving no stone unturned
Visual Aids:
Highly detailed exploded pictures and diagrams for clarity
Overall Coverage:
Front to back, complete vehicle
Engine Coverage:
Complete engine assembly, disassembly, inspection, and repair
Transmission Clutch Coverage:
Gearbox, clutch assembly, operation, and maintenance
Cooling System Coverage:
Radiator, fan, coolant, hoses, and pump
Fuel System Coverage:
Carburetor (likely Mikuni BSR42), fuel pump, fuel lines, filters
Braking System Coverage:
Front and rear brakes, hydraulic systems, pads, rotors, lines
Suspension Coverage:
Front and rear suspension components, shocks, springs, bushings
Electrical System Coverage:
Battery, starter, ignition, lighting, sensors, ECU
Body Fixtures Coverage:
Body panels, plastics, seats, handlebars, racks
Exhaust System Coverage:
Exhaust pipe, muffler, heat shields
Wheels Tires Coverage:
Wheel removal/installation, tire changing, specifications
Wiring Diagrams Coverage:
Comprehensive electrical wiring diagrams
Maintenance Coverage:
Scheduled maintenance, routine checks, lubrication
Technical Info Specifications Coverage:
Detailed technical data and specifications for all components
Estimated Page Count:
Likely 500+ pages, typical for a comprehensive service manual
Type:
Service Repair Workshop Manual
Language:
English (implied by product description)
Compatibility:
PC & MAC Compatible
Powertrain:
Engine, transmission, final drive, drive shafts, CV joints
Chassis:
Frame, suspension (front and rear), steering system, wheels, tires
Braking:
Front and rear hydraulic disc brakes, master cylinders, calipers, levers, pedals
Electrical:
Ignition system (CDI), charging system (stator, regulator/rectifier), lighting, starting system, instrumentation, switches, sensors
Fuel Delivery:
Fuel tank, fuel lines, fuel pump, carburetor tuning and overhaul
Cooling:
Radiator, cooling fan, water pump, thermostat, coolant circulation
Exhaust:
Muffler, exhaust pipe, heat shields, emissions controls
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, lubrication, valve clearance adjustment
Disassembly Reassembly:
Detailed step-by-step procedures for component removal and installation
Troubleshooting:
Diagnostic guides for common and uncommon problems, symptom-based troubleshooting
Repair Overhaul:
Complete rebuild procedures for engine, transmission, and other major components
Special Tools:
Identification and usage of specialized tools required for repairs
Level:
Professional Mechanic Grade - comprehensive detail
Detail Level:
Includes exploded diagrams, torque specifications, clearances, and diagnostic parameters
Quality:
High-resolution PDF, suitable for printing
Searchability:
Likely text-searchable PDF for quick information retrieval
Feature:
Printable pages as needed
Format Note:
Digital - no physical binding
Format Note:
Digital - no physical paper
Type:
Single-cylinder, 4-stroke, liquid-cooled, SOHC, 4-valve
Displacement:
660 cc (approx.)
Bore X Stroke:
Specifics would be detailed in the manual (e.g., 95.0 mm x 93.2 mm for 2001-2004 models)
Compression Ratio:
Specifics would be detailed in the manual (e.g., 9.1:1 for 2001-2004 models)
Horsepower:
Estimated 40-45 HP (exact figures vary by model year and tuning)
Torque:
Estimated 45-50 Nm (exact figures vary by model year and tuning)
Carburetor:
Mikuni BSR42 (typically, with accelerator pump)
Fuel Type:
Unleaded gasoline (minimum 87 octane recommended)
System:
TCI (Transistor Controlled Ignition)
Oil Capacity:
Specifics would be detailed in the manual (approx. 2.5-3.0 liters with filter change)
Oil Grade:
Yamalube 4 (or equivalent SAE 10W-40 or 20W-40, API SG or higher)
Length:
Specifics would be detailed in the manual (approx. 2070 mm / 81.5 in)
Width:
Specifics would be detailed in the manual (approx. 1140 mm / 44.9 in)
Height:
Specifics would be detailed in the manual (approx. 1160 mm / 45.7 in)
Dry Weight:
Specifics would be detailed in the manual (approx. 276 kg / 608 lbs)
Ground Clearance:
Specifics would be detailed in the manual (approx. 270 mm / 10.6 in)
Front Rack Capacity:
Specifics would be detailed in the manual (e.g., 45 kg / 99 lbs)
Rear Rack Capacity:
Specifics would be detailed in the manual (e.g., 85 kg / 187 lbs)
Towing Capacity:
Specifics would be detailed in the manual (e.g., 620 kg / 1367 lbs)
Atv Safety Standards:
Adherence to ANSI/SVIA standards (implied for reputable manufacturers)
Braking System:
Dual hydraulic disc front brakes, sealed hydraulic rear disc brake
4Wd System:
Yamaha On-Command® with locking front differential for enhanced traction
Chassis Design:
Stable and robust frame for off-road stability
Ergonomics:
Designed for rider comfort and control
Feature:
Basic instrumentation (speedometer, odometer, trip meter, fuel gauge, 4WD indicator, neutral/reverse indicators)
Feature:
Yamaha On-Command® 4WD system with differential lock
Feature:
N/A (typical for ATVs of this era)
Engine Oil Change:
Typically every 1000 km or 6 months (refer to manual for exact)
Air Filter Cleaning:
Frequent cleaning/replacement recommended based on operating conditions (e.g., every 50-100 hours)
Spark Plug Replacement:
Refer to manual for specific interval (e.g., every 1000 km or as needed)
Valve Adjustment:
Typically at 1000 km or annually
Engine Oil:
Yamalube 4 (or equivalent SAE 10W-40 or 20W-40, API SG or higher)
Coolant:
Yamaha-specific liquid cooled engine coolant or equivalent (50/50 mix with distilled water)
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid
Gear Oil:
Yamaha Hypoid Gear Oil SAE 80W-90 or equivalent
Common Wear Items:
CVT belt wear, wheel bearings, brake pads, suspension bushings
Potential Issues:
Carburetor jetting sensitivity to altitude, occasional starter solenoid issues