Yamaha Grizzly 700 2008 Factory Service Repair Manual Downlod

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Year: 2008 Product Type: Factory Service Repair Manual Product Format: PDF Download 👋 Introduction Market Position Segment: High-performance All-Terrain Vehicle (ATV)...

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类型: Atv

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标签: 2008 ATV Grizzly 700 Grizzly Models Powersports Yamaha

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Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Grizzly 700

Year:

Product Type:

Factory Service Repair Manual

Product Format:

PDF Download

👋 Introduction

Market Position

Segment:

High-performance All-Terrain Vehicle (ATV)

Target Audience:

Recreational riders, utility users, and off-road enthusiasts seeking a robust and capable ATV.

Competitive Analysis

Competitors 2008:

Polaris Sportsman 800, Can-Am Outlander 800, Kawasaki Brute Force 750.

Key Features Vehicle

Engine Type:

Fuel-injected, liquid-cooled, 4-stroke, SOHC, 4-valve.

Transmission Type:

Yamaha's Ultramatic® CVT with engine braking system.

Drivetrain:

On-Command® 2WD/4WD with differential lock.

Suspension:

Independent front and rear suspension for superior comfort and handling.

Manual Utility

Benefit 1:

Empowers owners to perform maintenance and repairs, saving significant costs.

Benefit 2:

Provides the exact procedures and specifications used by Yamaha factory technicians.

Benefit 3:

Aids in accurate diagnosis of issues, preventing unnecessary parts replacement.

📋 Manual Details

Coverage Areas

General Information:

Specifications:

Periodic Checks And Adjustments:

Chassis:

Engine:

Cooling System:

Carburetors:

Fuel System:

Electrical System:

Fuel Injection System:

Drive Train:

Troubleshooting:

Page Count

Estimated Pages:

Comprehensive (Specific count not provided, typical for factory service manuals)

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English

Format

File Format:

Compatibility:

Windows and MAC

Requirements:

Adobe PDF Reader

Printable:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine disassembly, inspection, repair, and reassembly procedures, including valve adjustments, piston/cylinder service, crankshaft, connecting rod, and camshaft replacement.

Fuel System Efi:

Detailed diagnostics and repair for the Electronic Fuel Injection (EFI) system, including fuel pump, injectors, throttle body, sensors (e.g., TPS, MAP, O2), and ECU.

Ignition System:

Ignition coil testing, spark plug specifications, CDI unit diagnosis, and troubleshooting.

Cooling System:

Radiator, fan, water pump, thermostat, and coolant hose inspection and replacement procedures.

Lubrication System:

Oil pump, oil filter, and oil passages inspection and maintenance.

Chassis Suspension:

Front and rear suspension component inspection, adjustment, and replacement, including shocks, springs, A-arms, and bushings.

Brakes:

Brake caliper, rotor, master cylinder, brake fluid bleeding procedures, and troubleshooting for hydraulic brake systems.

Steering:

Steering column, tie rod ends, and steering linkage inspection and adjustment. Includes information on power steering systems if applicable.

Drive Train Cvt:

Continuously Variable Transmission (CVT) belt inspection, replacement, primary and secondary clutch service, and drive shaft maintenance.

Electrical System Charging:

Stator, regulator/rectifier, battery, and starter motor testing and repair.

Electrical System Lighting:

Headlight, taillight, and auxiliary lighting system diagnosis and repair.

Electrical System Instrumentation:

Dashboard indicators, speedometers, and other electrical gauges troubleshooting.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, and general lubrication.

Diagnostic Troubleshooting:

Systematic approach to identifying and resolving common and uncommon problems using diagnostic charts and procedures.

Component Rebuild:

Detailed instructions for rebuilding major components like the engine, transmission, and braking system.

Adjustment Procedures:

Valve clearance adjustment, throttle cable adjustment, and suspension setting adjustments.

Wiring Diagrams:

Comprehensive electrical system wiring diagrams for easy tracing and diagnosis.

Torque Specifications:

Precise torque values for all critical fasteners to ensure proper assembly and safety.

Technical Depth

Depth:

Comprehensive Factory-Level Detail

Diagnostic Capability:

Includes detailed diagnostic trees and troubleshooting guides for various systems.

Repair Scope:

Covers everything from basic adjustments to complete engine and transmission overhauls.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable PDF for quick information retrieval.

Print Quality

Quality:

High-resolution digital reproduction of original factory documentation.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, liquid-cooled, DOHC, 4-valve

Displacement:

686 cc

Bore X Stroke:

102.0 mm x 84.0 mm

Compression Ratio:

8.8 : 1

Performance

Fuel Delivery:

Electronic Fuel Injection (EFI) with 44mm throttle body

Ignition:

DC-CDI

Lubrication:

Wet sump

Fuel System

Fuel Type:

Unleaded gasoline (min. 87 octane)

Fuel Tank Capacity:

4.0 gal (15 L)

Cooling System

Cooling Method:

Liquid-cooled

Radiator Fan:

Electric fan with automatic activation

🔧 Transmission

Standard

Transmission Type:

Yamaha's Ultramatic® automatic continuously variable transmission (CVT)

Drive Modes:

H, L, N, R, P

Engine Braking:

Industry-leading, consistent engine braking in all conditions

Features

Belt Inspection:

Manual provides guidelines for CVT belt wear and tension checks.

Clutch Service:

Procedures for servicing primary and secondary drive clutches.

Fluid Specifications

Transmission Fluid Type:

Yamalube® 4 (or equivalent API SG, SAE 10W-40) or Yamalube Plus 4 (or equivalent API SJ, SAE 20W-40)

📐 Dimensions

Exterior

Length:

82.9 in (2105 mm)

Width:

45.5 in (1155 mm)

Height:

49.2 in (1250 mm)

Wheelbase:

50.4 in (1280 mm)

Weights

Dry Weight:

619 lbs (281 kg)

Curb Weight:

Not specified, but includes all necessary operating fluids and a full tank of gas.

Cargo

Front Rack Capacity:

99 lbs (45 kg)

Rear Rack Capacity:

187 lbs (85 kg)

Dimensions

Ground Clearance:

11.4 in (290 mm)

🛡️ Safety Features

Ratings

Vehicle Safety Design:

Designed with rider comfort and control in mind, including ergonomic seating and accessible controls.

Active Features

Braking System:

Hydraulic disc brakes front and rear for reliable stopping power.

Engine Braking:

Integral to the Ultramatic® CVT, providing controlled deceleration.

Drivetrain Control:

On-Command® 2WD/4WD and differential lock for enhanced traction and control.

Passive Features

Chassis Design:

Durable steel frame and chassis components.

Lighting:

Dual 30W Krypton headlights and a 30/30W Krypton brakelight/taillight.

💡 Technology Features

Infotainment

Infotainment System:

Not applicable (focus is on utility and performance).

Driver Assistance

Traction Control:

Achieved through the On-Command® 4WD system and differential lock.

Connectivity

Connectivity Features:

N/A (focus is on mechanical and electrical systems).

Engine Management

Efi Technology:

Advanced EFI system optimizes fuel delivery for better power, efficiency, and emissions.

Transmission Technology

Ultramatic Cv:

Yamaha's proprietary Ultramatic® CVT provides efficient power transfer and superior engine braking.

🔧 Maintenance

Service Intervals

Initial Service:

Recommended at 600 miles or 6 months, whichever comes first.

Engine Oil Change:

Every 1000 miles or 6 months (refer to manual for specific conditions).

Air Filter Maintenance:

Clean every 300 miles or 3 months; replace as needed.

Spark Plug Check:

Check and clean/gap every 600 miles or 6 months.

Cv T Belt Inspection:

Inspect every 600 miles or 6 months.

Fluid Specifications

Engine Oil Type:

Yamalube® 4 (or equivalent API SG, SAE 10W-40) or Yamalube Plus 4 (or equivalent API SJ, SAE 20W-40)

Engine Oil Capacity:

3.76 US qt (3.55 L) with filter change

Coolant Type:

High-quality ethylene glycol-based coolant (50% mixture with distilled water)

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid

Known Issues

Common Wear Item:

CVT belt wear is a common maintenance item under heavy use.

Efi Sensor Checks:

Regular checks of EFI sensors (e.g., MAP, TPS) are recommended to ensure optimal performance.

Suspension Bushings:

Over time, suspension bushings may require inspection and replacement due to wear and tear from off-road use.

📚 Vehicle History

Brand Heritage

Yamaha Atv Legacy:

Yamaha has a long-standing reputation for building durable, reliable, and high-performance ATVs, dating back to the original 'Big Wheel' era.

Model Evolution

Grizzly Lineage:

The Grizzly line has consistently been a leader in the utility ATV segment, evolving from smaller displacements to the powerful 700cc class.

Grizzly 700 Introduction:

The Grizzly 700 FI model represented a significant technological leap with its fuel-injected engine and enhanced features, setting a new standard for its class.

Production

Manufacturing Location:

Typically manufactured in Japan or specialized Yamaha facilities.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

The Yamaha Grizzly 700 series has consistently received positive reviews and recognition for its power, reliability, and off-road capability.