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Yamaha Grizzly 700 2007 Factory Service Repair Manual Downlod

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Year: 2007 Type: ATV (All-Terrain Vehicle) Codes Vin Decoder Start: JY Vin Decoder End: 0 👋 Introduction Market Position Segment: High-performance...
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类型: Atv
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Yamaha Grizzly 700 2007 Factory Service Repair Manual DownlodYamaha Grizzly 700 2007 Factory Service Repair Manual DownlodYamaha Grizzly 700 2007 Factory Service Repair Manual DownlodYamaha Grizzly 700 2007 Factory Service Repair Manual Downlod
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 700
Year:
2007
Type:
ATV (All-Terrain Vehicle)
Codes
Vin Decoder Start:
JY
Vin Decoder End:
0
👋 Introduction
Market Position
Segment:
High-performance utility ATV
Target Audience:
Off-road enthusiasts, hunters, farmers, recreational riders requiring robust and reliable performance.
Competitive Analysis
Key Competitors 2007:
Polaris Sportsman 700, Can-Am Outlander 800, Honda Foreman 500/Rancher 420.
Key Features
Powertrain:
Powerful 686cc liquid-cooled SOHC engine, Ultramatic® automatic transmission with engine braking.
Drivetrain:
On-Command® 4WD system with 2WD/4WD/4WD diff-lock selection, sealed hydraulic disc brakes.
Suspension:
Independent front and rear suspension, long-travel shocks for superior terrain handling.
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
Yes
Specific Systems:
Engine, Chassis, Drivetrain, Electrical, Fuel System, Cooling System, Carburetors (for specific carburetor variants), Fuel Injection (for EFI variants), Periodic Maintenance, Troubleshooting
Page Count
Estimated Pages:
300-400 (typical for this model's comprehensive factory service manual)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Printable:
Yes
Compatibility
Operating Systems:
Windows and Mac OS
Requirements
Software Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, inspection, torque specifications, cylinder head, valve train, piston, connecting rod, crankshaft, camshaft, timing.
Cooling System:
Radiator, fan, water pump, thermostat, coolant specifications and flushing procedures.
Fuel System Efi:
Fuel pump, injectors, fuel pressure regulator, throttle body, ECM (Engine Control Module) diagnostics, sensor data interpretation, fuel filter replacement.
Fuel System Carbureted:
Carburetor identification, disassembly, cleaning, reassembly, jetting specifications, float bowl adjustment, fuel lines, fuel tank maintenance.
Ignition System:
Ignition coil, spark plug specifications, CDI (Capacitor Discharge Ignition) unit, timing procedures (if applicable).
Electrical System Charging:
Stator, rectifier/regulator, battery specifications, charging system testing.
Electrical System Starting:
Starter motor, starter solenoid, battery testing.
Electrical System Lighting:
Headlights, taillights, brake lights, indicator lights, wiring diagrams.
Electrical System Instruments:
Speedometer, odometer, fuel gauge, indicator lights, diagnostic port (if applicable).
Chassis Frame:
Frame inspection, alignment checks, component mounting points.
Suspension Front:
A-arms, shocks, springs, bearings, seals, alignment adjustments, rebuild procedures.
Steering System:
Handlebars, steering stem, tie rods, steering knuckles, universal joints, power steering (if equipped), adjustments and rebuilds.
Braking System Front:
Brake calipers, brake pads, brake discs, brake lines, master cylinder, bleeding procedures, maintenance.
Wheels And Tires:
Tire pressure recommendations, wheel bearing inspection and replacement, lug nut torque specifications.
Drivetrain Transmission:
Ultramatic® automatic transmission operation, maintenance, fluid type and level checks, seal replacement.
Drivetrain Final Drive:
Front differential, rear differential, driveshafts, U-joints, oil specifications, seal replacement, maintenance.
Drivetrain Cv Joints:
CV boot inspection and replacement, CV joint maintenance.
Suspension Rear
Suspension Rear:
Swingarm, shock absorber, linkages, bearings, seals, rebuild procedures.
Braking System Rear
Braking System Rear:
Brake caliper, brake pads, brake disc, brake lines, master cylinder, parking brake mechanism, bleeding procedures, maintenance.
Procedures Included
Maintenance Schedule:
Detailed recommended service intervals for oil changes, filter replacements, fluid checks, spark plug replacement, air filter cleaning/replacement, and valve adjustments.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting, fault code interpretation (if applicable).
Repair Procedures:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major systems.
Adjustment Procedures:
Carburetor idle speed and mixture, throttle cable, brake levers, parking brake, suspension settings.
Diagnostic Tests:
Electrical component testing, fuel system pressure testing, compression testing, ignition system testing.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic checks to full engine and transmission rebuilds.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-resolution scans, clear text and diagrams, suitable for printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, liquid-cooled, SOHC, 4-valve
Displacement:
686cc
Bore X Stroke:
102.0 mm x 84.0 mm
Compression Ratio:
8.1:1
Fuel Delivery:
Fuel Injection (Specific models) or Carburetor (Mikuni BSR42 for non-EFI models)
Ignition:
TCI (Transistor Controlled Ignition)
Starting System:
Electric
Performance
Horsepower Est:
Approx. 45-50 HP (Varies by market and tuning)
Torque Est:
Approx. 40-45 lb-ft (Varies by market and tuning)
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
4.3 US gal (16.0 L)
Fuel Pump Type:
Electric (for FI models)
🔧 Transmission
Standard
Transmission Type:
Yamaha Ultramatic® V-belt automatic
Drive System:
On-Command® 4WD (2WD/4WD/4WD with diff-lock)
Gear Reduction:
Single-speed with reverse and Neutral
Features
Engine Braking:
Automatic engine braking (via Ultramatic® system)
Transmission Fluid Type:
Yamalube 4 (or equivalent SAE 10W-30 API SG or higher)
Transmission Fluid Capacity:
Approx. 1.3 US qt (1.2 L)
📐 Dimensions
Exterior
Length:
83.7 in (2,125 mm)
Width:
45.5 in (1,155 mm)
Height:
49.2 in (1,250 mm)
Wheelbase:
50.4 in (1,280 mm)
Ground Clearance:
10.8 in (275 mm)
Weights
Dry Weight:
661 lbs (300 kg)
Curb Weight Est:
Approx. 700 lbs (318 kg) (with all fluids)
Towing Capacity:
1,322 lbs (600 kg)
Rack Load Capacity Front:
99 lbs (45 kg)
Rack Load Capacity Rear:
198 lbs (90 kg)
🛡️ Safety Features
Ratings
Type:
ATV safety guidelines and best practices
Active Features
Braking System:
Hydraulic disc brakes with sealed system, engine braking for downhill control.
Drivetrain Selection:
On-Command® 4WD system with selectable differential lock for enhanced traction and control.
Passive Features
Handlebars:
Ergonomic handlebar design for better control and rider comfort.
Lighting:
Dual 30W Krypton headlights and a 30W brake light for visibility.
Seat:
Comfortable, sculpted seat for rider stability.
💡 Technology Features
Infotainment
Display Features:
Digital instrument cluster displaying speedometer, odometer, trip meter, fuel gauge, clock, 2WD/4WD mode indicator, and gear selection.
Driver Assistance
Power Steering:
Electric Power Steering (EPS) available on select trims (may not be on all 2007 models, but was introduced around this time for Grizzly models) reduces steering effort and vibration.
Connectivity
Diagnostic Port:
OBD-II or proprietary diagnostic port for fault code retrieval on EFI models (covered in manual).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km or 6 months, whichever comes first (refer to manual for specific conditions).
Air Filter Cleaning:
Every 500 km or 3 months; replace every 2 years or 1,000 km (depending on usage and conditions).
Spark Plug Replacement:
Every 5,000 km or 2 years.
Valve Clearance Check:
Every 5,000 km or 2 years.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent SAE 10W-30 API SG or higher)
Engine Oil Capacity:
Approx. 2.3 US qt (2.2 L) without filter change; 2.4 US qt (2.3 L) with filter change.
Coolant Type:
Ethylene glycol based antifreeze (Yamaha Super Coolant or equivalent)
Brake Fluid Type:
SAE J1703 or FMVSS No. 116 DOT 3
Differential Oil Type:
Yamalube Gear Oil (or equivalent SAE 80 API GL-4)
Differential Oil Capacity Front:
Approx. 0.35 US qt (0.33 L)
Differential Oil Capacity Rear:
Approx. 0.66 US qt (0.62 L)
Known Issues
Common Wear Items:
Drive belts (Ultramatic®), brake pads, wheel bearings, ball joints, tie rod ends due to typical off-road usage.
Efi Specific Issues:
Potential for fuel injector clogging or fuel pump issues if fuel quality is poor or maintenance is neglected.
Cooling System Maintenance:
Regular coolant flushes and inspection for leaks are crucial to prevent overheating.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation
Legacy:
Yamaha is a global leader in powersports, known for innovation, reliability, and performance, with a long history in motorcycle and ATV development.
Model Evolution
Grizzly Lineage:
The Grizzly line, introduced in the late 1990s, has consistently represented Yamaha's commitment to off-road capability and comfort. The 700 model, launched in 2007, marked a significant step forward with its larger displacement and advanced features like fuel injection and electric power steering (EPS) on select models.
Production
Manufacturing Location:
Primarily manufactured in Japan and/or USA, depending on the specific model year and assembly location.
🏆 Awards & Recognition
Recognitions
Category:
Utility ATV
Recognition Type:
Consistently rated highly by ATV publications and owners for its ruggedness, reliability, and off-road performance in its class.
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