Vehicle Segment:
High-performance All-Terrain Vehicle (ATV) / Utility ATV
Target Audience:
Outdoor enthusiasts, hunters, farmers, recreational riders seeking a durable and capable off-road machine for various terrains and tasks.
Key Competitors 2007:
Honda Foreman/Rubicon, Polaris Sportsman, Suzuki King Quad, Kawasaki Brute Force.
Vehicle Highlights:
Powerful 686cc engine, Ultramatic® automatic transmission with engine braking, On-Command® push-button 2WD/4WD/4WD with differential lock, independent front suspension, rugged build quality, and Yamaha's reputation for reliability.
Systems Covered:
Engine, Fuel System, Electrical System, Drivetrain, Chassis, Suspension, Brakes, Bodywork, Cooling System, Lubrication System, Ignition System, Starting System, Charging System, Transmission, Differentials, Drive Shafts, Wheels, Tires, Steering, Frame, Body Panels, Controls, Diagnostic Procedures, Troubleshooting Guides, Maintenance Schedules, Torque Specifications, Wiring Diagrams.
Estimated Page Count:
Approximately 400-600 pages (typical for comprehensive factory service manuals).
Manual Type:
Factory Service Repair Manual
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair procedures for the 686cc liquid-cooled, SOHC, four-stroke engine, including cylinder head, valves, camshaft, piston, crankshaft, connecting rod, oil pump, and timing components. Specification of piston ring end gap, valve clearance, and torque values.
Fuel System:
Comprehensive coverage of the fuel injection system (EFI), including fuel pump, injectors, throttle body, fuel pressure regulator, sensors (MAP, TPS, IAT), and carburetor (if applicable to specific market variants, though EFI is standard for 2007 700). Troubleshooting common fuel delivery issues.
Electrical System:
Complete wiring diagrams, component locations, diagnostic procedures for ignition, charging (stator, regulator/rectifier, battery), starting (starter motor, starter relay), lighting, instrumentation, and accessory circuits. Testing of electrical components and sensors.
Drivetrain Transmission:
In-depth information on the Ultramatic® automatic transmission, including internal components, clutch operation, torque converter, gear reduction, and final drive systems. Procedures for maintenance, diagnosis, and repair of the drivetrain, including front and rear differentials and drive shafts.
Chassis Suspension Brakes:
Detailed specifications and repair procedures for the independent front suspension (IFS) and swingarm rear suspension, including shock absorbers, control arms, bearings, and bushings. Comprehensive coverage of the hydraulic disc brake system, including caliper removal/installation, pad replacement, fluid bleeding, and master cylinder service.
Bodywork Frame:
Instructions for removal and installation of body panels, fenders, seats, racks, and other external components. Frame inspection and repair considerations.
Maintenance:
Regular service checks, oil changes, filter replacements (oil, air), spark plug service, chain/belt adjustment (if applicable), battery maintenance, brake fluid flush, coolant checks, and general lubrication points. Includes recommended service intervals.
Troubleshooting:
Systematic diagnostic charts and procedures for identifying and resolving common mechanical and electrical problems, including starting issues, poor performance, overheating, braking faults, and electrical system malfunctions.
Repair Overhaul:
Step-by-step guides for complete disassembly, cleaning, inspection, repair, and reassembly of all major vehicle components and systems, from engine rebuilds to transmission overhaul.
Technical Specifications:
Compilation of all critical technical data including torque specifications for fasteners, engine build clearances, fluid capacities, electrical system parameters, and chassis alignment data.
Depth Of Coverage:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including advanced diagnostic procedures and troubleshooting for complex electrical systems. Suitable for both experienced technicians and dedicated DIY enthusiasts.
Engine Type:
686cc liquid-cooled, SOHC, four-stroke, single-cylinder
Bore X Stroke:
100.0 mm x 83.9 mm
Fuel Induction:
Electronic Fuel Injection (EFI)
Ignition:
TCI (Transistor Controlled Ignition)
Lubrication:
Wet Sump with Oil Cooler
Estimated Horsepower:
Approx. 45-50 hp (actual figures vary)
Estimated Torque:
Approx. 40-45 lb-ft (actual figures vary)
Fuel Tank Capacity:
4.0 gallons (15 L) with 1.1 gallon reserve
Fuel Type Recommendation:
Unleaded gasoline, 87 octane or higher
Atv Safety Standards:
Conforms to ANSI standard Z35.1 for ATVs.
Braking System:
Hydraulic disc brakes, front and rear. Engine braking through Ultramatic® transmission.
Throttle Limiter:
While not a primary safety feature in this context, manual would cover any governor adjustments if applicable.
Roll Over Protection:
N/A (ATVs are inherently open-air vehicles; operator awareness and proper riding techniques are paramount.)
Operator Training Guidance:
Manual typically includes warnings and recommendations for safe operation, including wearing protective gear.
Infotainment Features:
N/A (Primarily a utility ATV, infotainment is not a standard feature).
Driver Assistance Features:
The Ultramatic® transmission's engine braking system provides a significant level of 'assistance' for downhill control. The On-Command® 4WD system is also a key driver assistance feature for traction management.
Connectivity Features:
N/A (No external connectivity features like Bluetooth or Wi-Fi on this model).
Instrument Panel Features:
Digital meter displaying speedometer, odometer, trip meter, clock, fuel gauge, 2WD/4WD indicator, oil change indicator, and neutral/reverse indicators.
Engine Oil Change Interval:
Every 2,500 miles (4,000 km) or 6 months, whichever comes first (refer to manual for exact OEM recommendation).
Air Filter Cleaning Interval:
Every 1,000 miles (1,600 km) or 6 months, or more frequently in dusty conditions.
Spark Plug Replacement Interval:
Every 4,000 miles (6,400 km) or 2 years, or inspect at first service.
Transmission Oil Change Interval:
Every 4,000 miles (6,400 km) or 2 years (check manual for specific recommendations).
Engine Oil Type Capacity:
Yamalube 4 (or equivalent) SAE 10W-40, API Service SG or higher. Capacity: 2.20 L (2.3 US qt), 2.40 L (2.5 US qt) with filter change.
Transmission Oil Type Capacity:
Yamaha Gear Oil XYZ (or equivalent) SAE 80 API GL-4. Capacity: Refer to manual, typically around 1.2 L.
Coolant Type:
Ethylene glycol-based antifreeze with water, 50/50 mix.
Common Wear Items:
Drive belts (Ultramatic), wheel bearings, ball joints, tie rod ends, brake pads, spark plugs, and battery are common wear items for ATVs used in demanding conditions.
Potential Issues 2007 Model:
While generally robust, potential issues can include starter motor solenoids, charging system components (regulator/rectifier), and occasional fuel system sensor issues if maintenance is neglected. Water ingress into electrical connectors can also cause problems.
