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2008 Yamaha GRIZZLY 700 ATV Repair Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Year: 2008 Vehicle Type: ATV (All-Terrain Vehicle) Codes Chassis Code: YFM700FGR 👋 Introduction Market Position Positioning: The Yamaha Grizzly 700 is...
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类型: Atv
厂商:
斯库: 44732
2008 Yamaha GRIZZLY 700 ATV Repair Service Manual2008 Yamaha GRIZZLY 700 ATV Repair Service Manual2008 Yamaha GRIZZLY 700 ATV Repair Service Manual2008 Yamaha GRIZZLY 700 ATV Repair Service Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 700
Year:
2008
Vehicle Type:
ATV (All-Terrain Vehicle)
Codes
Chassis Code:
YFM700FGR
👋 Introduction
Market Position
Positioning:
The Yamaha Grizzly 700 is a top-tier utility ATV, known for its powerful engine, independent suspension, and four-wheel-drive capabilities, positioned for serious off-road enthusiasts and demanding work applications.
Competitive Analysis
Competitors:
Competes directly with other premium utility ATVs from manufacturers like Polaris (Sportsman series), Can-Am (Outlander series), and Honda (Rancher/Foreman series).
Key Features
Engine Type:
700cc class, fuel-injected, liquid-cooled, DOHC, 4-stroke engine.
Drivetrain:
Yamaha's Ultramatic® automatic transmission with engine braking, On-Command® 2WD/4WD system, and front differential lock.
Suspension:
Independent double-wishbone front and rear suspension with five-way adjustable shocks for superior ride quality and comfort.
Handling:
Excellent off-road handling and stability due to its well-engineered chassis and suspension.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Repair and Service
Diagnostic Coverage:
Troubleshooting and diagnostics for all systems
Maintenance Coverage:
Scheduled maintenance, routine checks, and fluid changes
Disassembly Reassembly:
Complete disassembly and reassembly procedures
Page Count
Estimated Page Count:
Varies based on specific model year and options, but comprehensive.
Manual Type
Type:
Factory Repair Service Manual
Authenticity:
Dealer-level equivalent
Language
Language:
English
Format
Format:
PDF
Features:
Bookmarked and searchable
Digital Delivery:
Instant Download
📖 Manual Coverage
Systems Covered
General Information:
Includes safety precautions, general specifications, and important notes.
Frame Body:
Covers frame components, body panels, fenders, seat, racks, and chassis structure.
Exhaust System:
Details exhaust manifold, muffler, heat shields, and catalytic converter (if applicable).
Maintenance:
Routine checks, adjustments, lubrication, and replacement schedules.
Lubrication System:
Engine oil circulation, oil filter, oil pump, and lubrication points.
Cooling System:
Radiator, fan, coolant, water pump, hoses, and thermostat.
Fuel System:
Fuel tank, fuel pump, fuel injector, throttle body, fuel filter, and EFI system.
Engine:
Complete engine overhaul, cylinder head, pistons, crankshaft, camshaft, timing chain.
Clutch:
Primary and secondary clutch assembly, belt inspection, and replacement.
Alternator:
Stator, rotor, charging system output, and related components.
Transmission:
Gearbox internal components, shifting mechanisms, and final drive.
Front Wheel Suspension:
A-arms, shocks, springs, bearings, and hub assemblies.
Steering:
Handlebars, steering stem, tie rods, ball joints, and steering knuckles.
Rear Wheel Suspension:
Swingarm, rear shock, drive shaft, universal joints, and rear hub.
Brakes:
Hydraulic brake system, calipers, rotors, master cylinder, brake lines, and parking brake.
Battery Charging System:
Battery specifications, charging voltage, and rectifier/regulator.
Ignition System:
CDI unit, ignition coil, spark plug, and timing.
Electrical Lights Switches:
Headlights, taillights, brake lights, handlebar switches, starter switch, and accessory power.
Wiring Diagram:
Comprehensive wiring diagrams for all electrical systems.
Troubleshooting:
Systematic troubleshooting guides for common and uncommon issues.
Procedures Included
Engine Overhaul:
Complete rebuild procedures for the engine.
Transmission Repair:
Detailed steps for transmission component repair and adjustment.
Suspension Tuning:
Guidance on adjusting and servicing suspension components.
Brake Bleeding:
Step-by-step instructions for bleeding hydraulic brakes.
Fuel Injection Diagnosis:
Procedures for diagnosing and servicing the EFI system.
Electrical Troubleshooting:
Methods for identifying and resolving electrical faults.
Clutch Replacement:
Detailed guide for clutch belt and roller replacement.
Technical Depth
Depth:
Comprehensive, suitable for both DIY enthusiasts and professional mechanics.
Illustrations:
Includes detailed step-by-step instructions with numerous photos and illustrations.
Specifications Data:
Provides critical torque values, clearances, and specifications.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Full text searchable for quick information retrieval.
Print Quality
Printability:
All pages are printable for workshop use.
File Quality:
Real files, not scanned images, ensuring clarity.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, DOHC, 4-stroke, 4-valve, Single-cylinder
Displacement:
686 cc (41.9 cu. in.)
Bore X Stroke:
100.0 mm x 83.9 mm (3.94 in. x 3.30 in.)
Compression Ratio:
8.1:1
Fueling:
Mikuni 44mm throttle body EFI (Electronic Fuel Injection)
Performance
Horsepower Estimate:
Approximately 45-50 hp (estimate, exact figures often not published by manufacturers for ATVs).
Torque Estimate:
Strong low-end and mid-range torque for pulling and climbing.
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Capacity:
3.7 gallons (14 Liters)
Lubrication
Oil Type:
Yamalube 4 (or equivalent SAE 10W-40) API SG, SF, SG/CD, SH, SJ, SL or SM
🔧 Transmission
Standard
Transmission Type:
Yamaha's Ultramatic® V-belt automatic transmission with engine braking
Drive System:
Yamaha On-Command® 2WD/4WD with 2-speed (Hi/Lo range) gearbox and differential lock
Features
Engine Braking:
Full-time engine braking for controlled descents.
📐 Dimensions
Exterior
Length:
83.7 inches (2126 mm)
Width:
45.3 inches (1150 mm)
Height:
49.1 inches (1248 mm)
Wheelbase:
50.4 inches (1280 mm)
Ground Clearance:
11.0 inches (279 mm)
Weights
Dry Weight:
623 lbs (282 kg) (estimate, often quoted without fluids/accessories)
Curb Weight:
Approximately 660 lbs (299 kg) with all necessary fluids and a full tank of gas.
Towing Capacity:
1500 lbs (680 kg)
Rack Capacity Front:
99 lbs (45 kg)
Rack Capacity Rear:
187 lbs (85 kg)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Designed to meet ANSI standards (where applicable).
Active Features
Engine Braking:
Enhanced control on descents.
Locking Differential:
Provides maximum traction in challenging conditions.
Passive Features
Front Brushguard:
Offers protection to front-end components.
Handguards:
Protect hands from debris and elements.
Seat Design:
Comfortable and secure seating position.
💡 Technology Features
Infotainment
Display Features:
Digital LCD instrumentation including speedometer, odometer, trip meter, clock, diagnostic indicator, fuel level, and 4WD/differential lock indicators.
Driver Assistance
Power Steering:
Optional Electric Power Steering (EPS) on certain trims provides reduced steering effort and enhanced feel.
Connectivity
Diagnostic System:
On-board diagnostic system with fault codes accessible via the LCD display, aided by the service manual.
🔧 Maintenance
Service Intervals
Initial Service:
First service recommended around 10-20 hours or one month, including oil change, filter check, and general inspection.
Engine Oil Change:
Every 100 hours or 6 months, whichever comes first.
Air Filter Cleaning:
Inspect every 20 hours, clean or replace as needed, more frequently in dusty conditions.
Clutch Belt Inspection:
Inspect every 100 hours, replace if wear exceeds 2mm or if damaged.
Spark Plug Replacement:
Recommended every 100 hours or annually.
Fluid Specifications
Engine Oil Capacity:
2.20 US qt. (2.1 L) / 2.20 US qt. (2.1 L) with filter change.
Coolant Type:
Yamaha's Yamalube Coolant (or equivalent 50/50 mix of ethylene glycol based antifreeze and de-mineralized water).
Brake Fluid:
DOT 4 Hydraulic Brake Fluid
Gear Oil Type:
Yamalube Gear Oil 80W API GL-4
Grease Type:
Lithium-based multi-purpose grease (e.g., Yamalube Grease A).
Known Issues
Common Wear Items:
Clutch belt, suspension bushings, wheel bearings, and brake pads are common wear items due to the nature of off-road use.
Efi System Considerations:
While generally reliable, proper maintenance of the fuel filter and injector is crucial for optimal performance.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long-standing reputation for producing high-quality, reliable powersports vehicles, including a strong legacy in ATV development.
Model Evolution
Grizzly Lineage:
The Grizzly 700 represents a significant advancement in Yamaha's ATV technology, building on previous generations of the Grizzly line with features like fuel injection and electric power steering (EPS) on some trims.
Production
Manufacturing Location:
Typically manufactured in Japan or the United States.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Consistently praised by automotive journalists and owners for its power, durability, and off-road prowess. Often cited as a benchmark in the utility ATV segment.
Ratings
Consumer Reviews:
High ratings from consumer review sites for performance, reliability, and comfort.
Certifications
Atv Certification:
Meets industry standards for safety and emissions.
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