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Yamaha Grizzly 700 YFM7FGPW 2008 Factory Service Repair Manual

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The Grizzly 700, model code YFM7FGPW, is a highly capable All-Terrain Vehicle (ATV) from the first generation, produced between 2007 and 2008. Engineered for demanding off-road conditions, this utility ATV...
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类型: Atv
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斯库: 54321
Yamaha Grizzly 700 YFM7FGPW 2008 Factory Service Repair ManualYamaha Grizzly 700 YFM7FGPW 2008 Factory Service Repair ManualYamaha Grizzly 700 YFM7FGPW 2008 Factory Service Repair ManualYamaha Grizzly 700 YFM7FGPW 2008 Factory Service Repair Manual
The Grizzly 700, model code YFM7FGPW, is a highly capable All-Terrain Vehicle (ATV) from the first generation, produced between 2007 and 2008. Engineered for demanding off-road conditions, this utility ATV is renowned for its robust 686cc liquid-cooled engine, industry-leading automatic transmission with engine braking, and versatile 4WD system. Its independent front and rear suspension, coupled with Electric Power Steering (EPS) on many models, ensures exceptional handling and rider comfort across varied terrain. Designed for outdoor enthusiasts, hunters, farmers, and recreational riders, the Grizzly 700 offers a blend of power, reliability, and advanced technology that has earned it industry acclaim and high owner satisfaction. This factory service repair manual provides comprehensive, in-depth information for the maintenance, repair, and troubleshooting of the 2008 Grizzly 700. It covers all major systems, including the engine, fuel, cooling, exhaust, drivetrain, suspension, brakes, steering, and electrical systems, with detailed procedures for disassembly, assembly, inspection, and adjustments. Essential maintenance schedules, fluid specifications, and diagnostic guidance are included to assist owners and technicians in keeping the vehicle in optimal condition. The manual's detailed instructions and technical specifications are designed to facilitate efficient and accurate repairs, ensuring the longevity and performance of your Grizzly 700.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 700
Model Code:
YFM7FGPW
Year:
2008
Vehicle Type:
ATV (All-Terrain Vehicle)
Generation
Generation Designation:
First Generation (2007-2008)
Codes
Chassis Code:
YFM7FGPW
👋 Introduction
Market Position
Segment:
High-performance utility ATV
Target Audience:
Outdoor enthusiasts, hunters, farmers, recreational riders requiring robust performance
Competitive Analysis
Key Competitors:
Honda Foreman/Rancher, Polaris Sportsman, Can-Am Outlander
Key Features
Engine Size:
686cc liquid-cooled, SOHC, 4-stroke engine
Drivetrain Technology:
Yamaha's industry-leading Ultramatic® automatic transmission with engine braking
4Wd System:
On-Command® 4WD with 2WD/4WD/4WD with differential lock
Suspension Type:
Independent front and rear suspension (IRS)
Power Steering:
Electric Power Steering (EPS) is a notable feature of many Grizzly 700 models, reducing rider fatigue
📋 Manual Details
Coverage Areas
Coverage Type:
Factory Service Repair Manual
Page Count
Estimated Page Count:
N/A (PDF document size varies)
Manual Type
Type:
Service/Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, inspection, and repair
Fuel System:
Fuel injection system, fuel pump, injectors, throttle body, fuel tank, lines
Cooling System:
Radiator, fan, water pump, thermostat, coolant circuits
Exhaust System:
Exhaust manifold, muffler, catalytic converter (if applicable), heat shields
Drivetrain:
Ultramatic® automatic transmission, drive shafts, CV joints, differentials (front and rear)
Suspension:
Front and rear suspension components, shocks, springs, control arms, bushings
Brakes:
Hydraulic brake system, master cylinders, calipers, brake pads, rotors, brake lines, parking brake
Steering:
Steering column, tie rods, steering knuckles, EPS (Electronic Power Steering) system (if equipped)
Electrical System:
Battery, charging system (stator, rectifier/regulator), ignition system, starter motor, lighting, instrumentation, wiring diagrams
Frame And Bodywork:
Chassis, body panels, fenders, racks, seat, handlebars
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication, adjustments
Troubleshooting:
Diagnostic procedures for common issues, fault code interpretation (if applicable)
Repair:
Step-by-step repair instructions for all major components and systems
Disassembly Assembly:
Detailed procedures for removing and reinstalling components
Inspection Checking:
Procedures for inspecting wear, damage, and proper function of parts
Technical Depth
Depth:
Comprehensive factory-level information for mechanics and advanced DIY users
Diagnostic Focus:
Detailed diagnostic flowcharts and specifications for pinpointing issues
Rebuild Procedures:
Includes procedures for complete engine and transmission rebuilds
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable, allowing for quick information retrieval
Print Quality
Quality:
High-resolution, suitable for printing individual pages or the entire manual
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
686cc liquid-cooled, SOHC, 4-stroke, 4-valve, single-cylinder
Bore X Stroke:
100 mm x 84 mm (approximate, requires manual verification)
Compression Ratio:
9.2:1 (approximate, requires manual verification)
Lubrication System:
Wet sump
Performance
Horsepower:
Estimated 40-45 HP (actual figures vary based on conditions and emissions regulations, requires manual verification)
Torque:
Requires manual verification for specific torque output
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, 87 octane or higher
Throttle Body Size:
44mm Mikuni throttle body (typical for this model)
🔧 Transmission
Standard
Transmission Type:
Yamaha Ultramatic® V-belt automatic transmission with engine braking
Drive Modes:
H (High), L (Low), N (Neutral), R (Reverse), P (Park)
Drive Engagement:
Centrifugal clutch and automatic centrifugal clutch
Features
Engine Braking:
True engine braking in all situations, providing controlled descents
Belt Durability:
Designed for durability and optimal power transfer
Fluid Requirements
Transmission Fluid Type:
Yamalube ATV Gear Oil or equivalent (specific viscosity and API rating in manual)
Transmission Fluid Capacity:
Requires manual verification for exact capacity
📐 Dimensions
Exterior
Length:
Approx. 82.7 inches (2,100 mm)
Width:
Approx. 46.5 inches (1,180 mm)
Height:
Approx. 49.2 inches (1,250 mm)
Wheelbase:
Approx. 50.4 inches (1,280 mm)
Ground Clearance:
Approx. 10.8 inches (275 mm)
Cargo
Front Rack Capacity:
Approx. 99 lbs (45 kg)
Rear Rack Capacity:
Approx. 187 lbs (85 kg)
Weights
Dry Weight:
Approx. 619 lbs (281 kg)
Towing Capacity:
1,322 lbs (600 kg)
Front Tire Size:
AT26 x 8-12
Rear Tire Size:
AT26 x 10-12
Wheel Bolt Pattern:
5 x 110 mm (typical for Yamaha ATVs)
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (ATVs typically do not have standardized crash test ratings like cars)
Active Features
Braking System:
Hydraulic disc brakes front and rear, sealed drum brake (rear parking brake)
Engine Braking:
Standard feature of the Ultramatic transmission
4Wd System:
On-Command® 4WD with differential lock for enhanced traction
Passive Features
Handlebars:
Tapered handlebars with anti-vibration mounts
Seat:
Comfortable, ergonomic seat for rider control and stability
Lighting:
Dual 30W halogen headlights, 8W LED taillight
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD meter with speedometer, odometer, trip meter, clock, fuel gauge, 4WD indicator, gear indicator, EPS warning light
Driver Assistance
Electronic Power Steering:
Standard on YFM7FGPW models, offering reduced steering effort and improved rider comfort
Connectivity
Diagnostic Ports:
Onboard diagnostics capability via a diagnostic connector (covered in manual)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km or 6 months (whichever comes first, refer to manual for exact interval)
Air Filter Cleaning:
Every 300 km or 3 months (more frequently in dusty conditions)
Spark Plug Replacement:
Check every 1,000 km, replace as needed (refer to manual for recommended interval)
Transmission Oil Change:
Every 2,000 km or 12 months (refer to manual for exact interval)
Brake Fluid Flush:
Recommended every 2 years or as needed
Fluid Specifications
Engine Oil Type:
Yamalube 4 (10W-40) or equivalent API SG or higher, JASO MA compliant (refer to manual for precise specification)
Engine Oil Capacity:
Approx. 2.00 L (2.11 US qt) without filter change, 2.20 L (2.32 US qt) with filter change (requires manual verification)
Coolant Type:
High-quality, permanent type ethylene glycol based coolant with deionized water (50:50 mix) (refer to manual)
Brake Fluid Type:
SAE J1703 or FMVSS 116 DOT 3 (refer to manual for precise specification)
Known Issues
Efi Calibration:
Some users report occasional rough idle or hesitation, often resolved with EFI remapping or sensor checks
Eps Reliability:
Early EPS systems can sometimes develop issues; maintenance and electrical checks are important
Drive Belt Wear:
Proper belt tension and replacement are crucial for optimal performance and longevity
Cooling System Maintenance:
Ensuring proper coolant levels and fan operation is vital for preventing overheating
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation
Brand Focus:
Renowned for its engineering excellence in motorcycles, marine products, and power sports vehicles
Model Evolution
Grizzly Lineage:
The Grizzly 700 represents Yamaha's flagship utility ATV, building on the success of previous models like the Big Bear and Grizzly 660
Introduction Year 700:
The 700cc engine and redesigned chassis were introduced in the 2007 model year
Production
Manufacturing Location:
Primarily manufactured in Japan and/or USA by Yamaha Motor Corporation
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Consistently lauded for its power, handling, and reliability in its class
Ratings
User Reviews:
Generally receives high ratings from owners for its performance in tough terrain
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