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Yamaha Majesty 2005-2007 Motorcycle Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Majesty Model Variant: YP250G (for 2005-2007 models) Year Start: 2005 Year End: 2007 👋 Introduction Market Position Market Segment: Maxi-scooter, known for comfort,...
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类型: Motorcycle
厂商:
斯库: 167033
Yamaha Majesty 2005-2007 Motorcycle Workshop Service Repair ManualYamaha Majesty 2005-2007 Motorcycle Workshop Service Repair ManualYamaha Majesty 2005-2007 Motorcycle Workshop Service Repair ManualYamaha Majesty 2005-2007 Motorcycle Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Majesty
Model Variant:
YP250G (for 2005-2007 models)
Year Start:
2005
Year End:
2007
👋 Introduction
Market Position
Market Segment:
Maxi-scooter, known for comfort, touring capability, and urban mobility.
Target Audience:
Owners of Yamaha Majesty scooters requiring maintenance, repair, and diagnostic information.
Competitive Analysis
Key Competitors Era:
Honda Silver Wing, Suzuki Burgman (during its initial years), Kymco Downtown.
Key Features
Scooter Design:
Comfortable seating, ample storage, aerodynamic fairings for rider protection.
Engine Type:
Liquid-cooled, four-stroke, single-cylinder engine known for its smoothness and reliability.
Transmission Type:
Automatic Continuously Variable Transmission (CVT) for effortless riding.
📋 Manual Details
Coverage Areas
Language:
English
Manual Type:
Workshop Service Repair Manual
Format:
Digital (likely PDF, though not explicitly stated, common for workshop manuals)
Page Count
Page Count:
Not specified, but typically 300-600 pages for this type of comprehensive manual.
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures.
Fuel System:
Carburetor (or fuel injection if applicable), fuel pump, fuel tank, fuel lines, and related components.
Ignition System:
CDI unit, ignition coils, spark plug, wiring, and troubleshooting.
Cooling System:
Radiator, coolant, fan, water pump, thermostat, and hoses.
Transmission Clutch:
Automatic transmission (CVT), belt, clutch, variator, and gears.
Brakes:
Front and rear brake systems, hydraulic lines, master cylinders, calipers, pads, discs, and bleeding procedures.
Suspension:
Front fork, rear shock absorber, swingarm, bearings, and seals.
Steering:
Handlebars, steering stem, bearings, and related components.
Electrical System:
Battery, starter motor, alternator, lighting, instrumentation, wiring diagrams, fuses, and relays.
Frame Chassis:
Frame inspection, alignment, and related structural components.
Bodywork Fairings:
Removal, installation, and repair of fairings, seat, panels, and trim.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, chain/belt adjustment, brake fluid replacement, coolant checks.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common problems across all systems.
Engine Repair:
Top-end rebuilds (cylinder, piston, valves), bottom-end repairs, gasket replacement, and timing adjustments.
Transmission Repair:
CVT belt replacement, clutch assembly servicing, variator maintenance.
Brake System Repair:
Brake pad replacement, caliper service, hose replacement, bleeding.
Electrical Diagnostics:
Wiring harness checks, component testing (starter, alternator), lighting troubleshooting.
Suspension Overhaul:
Fork seal replacement, shock absorber servicing, bearing replacement.
Carburetor Service:
Cleaning, adjustment, and rebuild of the carburetor.
Technical Depth
Diagnostic Charts:
Detailed flowcharts for diagnosing malfunctions based on symptoms.
Torque Specifications:
Precise torque values for all critical fasteners.
Clearances And Tolerances:
Specifications for engine component clearances (e.g., valve lash, piston ring gap).
Wiring Diagrams:
Comprehensive electrical schematics for all models covered.
Special Tool Requirements:
Identification of specialized tools needed for specific repair procedures.
📊 Manual Specifications
File Format
File Type:
Likely PDF (Portable Document Format), offering searchability and easy digital access.
Searchability:
Typically, PDF workshop manuals are text-searchable for quick information retrieval.
Print Quality:
Printable at high resolution, suitable for professional use.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, SOHC, 4-valve
Displacement:
249.5 cc
Bore X Stroke:
70.0 mm x 64.9 mm
Compression Ratio:
10.0:1
Carburetor:
Mikuni BSR34 (likely, or similar EFI system on later models/regions)
Performance
Horsepower:
Approximately 20-22 HP (at 7,000 RPM)
Torque:
Approximately 23-24 Nm (at 5,500 RPM)
Fuel System
Fuel Delivery:
Carburetor (likely Mikuni 34mm) or Fuel Injection depending on market and specific sub-model.
Fuel Type:
Unleaded gasoline
Engine Oil
Oil Type Recommendation:
Yamalube 4 (or equivalent) SAE 10W-40 API Service SG or higher
Oil Capacity With Filter:
Approx. 1.6 Liters (1.7 US qt)
Oil Capacity Without Filter:
Approx. 1.4 Liters (1.5 US qt)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Features
Drive System:
V-belt drive
Fluid Type
Transmission Fluid Type:
Yamaha Gear Oil (or equivalent SAE 75W-90 API GL-4)
Fluid Capacity
Transmission Fluid Capacity:
Approx. 0.2 Liters (0.21 US qt)
📐 Dimensions
Exterior
Length:
Approx. 2,205 mm (86.8 in)
Width:
Approx. 775 mm (30.5 in)
Height:
Approx. 1,420 mm (55.9 in)
Wheelbase:
Approx. 1,545 mm (60.8 in)
Weights
Dry Weight:
Approx. 173 kg (381 lbs)
Wet Weight:
Approx. 184 kg (405 lbs)
Fuel Capacity
Fuel Tank Capacity:
14 Liters (3.7 US gal)
Tires
Front Tire Size:
120/70-14 M/C 55P
Rear Tire Size:
140/70-14 M/C 62P
Wheels
Wheel Type:
Cast aluminum alloy
🛡️ Safety Features
Ratings
Safety Features Scooter:
Integrated braking systems (likely linked front/rear), ample lighting for visibility.
Active Features
Braking System Front:
Hydraulic disc brake
Braking System Rear:
Hydraulic disc brake
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, digital odometer, fuel gauge, coolant temperature indicator, clock.
Driver Assistance
ABS:
ABS was not standard on all 2005-2007 models, but available as an option on some variants.
Connectivity
Charging Port:
Often equipped with a 12V accessory power outlet for charging devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km (2,000 miles) or 6 months, whichever comes first.
Oil Filter Replacement:
Every 6,000 km (4,000 miles) or 12 months, coinciding with oil changes.
Air Filter Cleaning Or Replacement:
Inspect every 3,000 km (2,000 miles), clean if necessary, replace every 12,000 km (8,000 miles).
Spark Plug Check And Replacement:
Check every 6,000 km (4,000 miles), replace as needed based on wear.
Transmission Belt Inspection:
Inspect every 6,000 km (4,000 miles) for wear and damage, replace as recommended (typically 15,000-20,000 km).
Brake Fluid Replacement:
Every 2 years, regardless of mileage, to maintain braking performance.
Coolant Replacement:
Every 2 years, or as specified by the manual, to ensure effective cooling.
Fluid Specifications
Engine Oil Grade:
SAE 10W-40 API SG or higher
Coolant Type:
High-quality ethylene glycol-based coolant, mixed 50/50 with distilled water.
Known Issues
Common Wear Items:
CVT belt, variator rollers, brake pads, suspension bushings, spark plug, battery.
Potential Electrical:
Occasionally, issues with stator or regulator/rectifier may arise, often due to age and heat cycles.
Carburetor Maintenance:
Carburetors may require periodic cleaning and adjustment due to fuel quality variations or age.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company, a leading manufacturer of motorcycles, marine products, and musical instruments, known for innovation and performance.
Model Evolution
Majesty Lineage:
The Majesty series represents Yamaha's long-standing commitment to comfortable, practical, and stylish maxi-scooters, offering a premium riding experience.
Production
Manufacturing Location:
Primarily manufactured in Japan, though specific assembly locations may vary by market.
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