Yamaha Raptor 700 2005 2006 Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Raptor 700 Model Code: YFM700RV Year: 2005, 2006 Codes Chassis Code: YFM700RV 👋 Introduction Market Position Category: High-performance sport ATV Target Audience: Enthusiasts...

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类型: Atv

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标签: 2005 2006 ATV Powersports Raptor 700 Raptor Models Yamaha

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Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Raptor 700

Model Code:

YFM700RV

Year:

2005, 2006

Codes

Chassis Code:

YFM700RV

👋 Introduction

Market Position

Category:

High-performance sport ATV

Target Audience:

Enthusiasts seeking a powerful, reliable, and versatile ATV for recreational riding, trail riding, and some competitive applications.

Competitive Analysis

Competitors:

Honda TRX450R, Suzuki LT-R450, Kawasaki KFX450R

Key Features

Engine Power:

Known for its strong torque and broad powerband thanks to the 686cc engine.

Handling:

Agile and responsive handling characteristics optimized for sport riding.

Reliability:

Yamaha's reputation for durable and well-engineered powertrains.

Manual Value:

Essential for owners to maintain peak performance and longevity of this complex machine.

📋 Manual Details

Coverage Areas

Systems Covered:

Engine, Fuel System, Lubrication System, Cooling System, Ignition System, Electrical System, Chassis, Suspension, Brakes, Steering, Bodywork, Troubleshooting, Maintenance, Specifications, Wiring Diagrams

Page Count

Estimated Page Count:

Approximately 400-600 pages (typical for comprehensive service manuals)

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed breakdown of the 686cc liquid-cooled, 4-stroke, SOHC, 4-valve engine, including disassembly, inspection, assembly, and torque specifications.

Fuel System:

Carburetor (Mikuni BSR42) or Fuel Injection system (depending on exact sub-model/region) diagnosis, cleaning, adjustment, and component replacement.

Lubrication System:

Oil pump operation, oil filter replacement, oil capacity, and troubleshooting oil pressure issues.

Cooling System:

Radiator, fan, water pump, coolant specifications, flushing procedures, and leak testing.

Ignition System:

CDI unit, spark plug specifications, ignition timing, and troubleshooting ignition faults.

Electrical System:

Battery, charging system (stator, rectifier/regulator), starter motor, lighting, fuses, relays, and complete wiring diagrams.

Chassis:

Frame inspection, welding, component mounting, and overall structural integrity.

Suspension:

Front and rear suspension adjustment, fork seal replacement, shock absorber servicing, and linkage maintenance.

Brakes:

Hydraulic brake system servicing, pad replacement, caliper maintenance, master cylinder overhaul, fluid bleeding, and disc inspection.

Steering:

Handlebar, steering stem, bearings, and tie rod end servicing and adjustment.

Bodywork:

Fender removal/installation, plastics, seat, and panel maintenance.

Procedures Included

Maintenance:

Routine maintenance tasks such as oil changes, filter replacements, spark plug checks, chain adjustments, and general inspections.

Troubleshooting:

Comprehensive diagnostic procedures for identifying and resolving common and uncommon issues, including symptom-based troubleshooting charts.

Repair:

Step-by-step instructions for component disassembly, repair, and reassembly for all major systems.

Specifications:

Detailed technical specifications for all components, including torque values, clearances, fluid capacities, and electrical parameters.

Wiring Diagrams:

Color-coded and detailed wiring diagrams for the entire electrical system, aiding in fault diagnosis and component testing.

Technical Depth

Depth:

Comprehensive, covering everything from basic owner maintenance to full engine rebuilds and complex electrical diagnostics. Suitable for both novice DIY enthusiasts and professional mechanics.

📊 Manual Specifications

File Format

File Format:

Searchability:

Likely text-searchable PDF, enabling quick access to specific information.

Printability:

Printable, allowing users to create physical copies for workshop use.

Print Quality

Quality:

High-resolution scans ensuring clarity of diagrams, text, and images.

Binding Type

Binding Type:

N/A (Digital PDF Download)

Paper Type

Paper Type:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, Liquid-cooled, SOHC, 4-valve

Displacement:

686 cc (41.87 cu. in.)

Bore X Stroke:

100.0 mm x 83.9 mm (3.94 in x 3.30 in)

Compression Ratio:

8.5:1

Carburetor:

Mikuni BSR42 (YFM700RV typical; check specific regional models for FI)

Ignition:

TCI (Transistor Controlled Ignition)

Starting System:

Electric

Performance

Estimated Horsepower:

Approximately 50-55 HP (at crankshaft, unconfirmed factory spec, general estimation)

Estimated Torque:

Approximately 45-50 lb-ft (at crankshaft, unconfirmed factory spec, general estimation)

Fuel System

Fuel Type:

Unleaded gasoline, minimum 87 octane

Fuel Tank Capacity:

10.1 L (2.7 gal)

🔧 Transmission

Standard

Transmission Type:

5-speed manual with reverse

Clutch Type:

Wet, multi-plate

Drive Train:

O-ring chain, sealed

Features

Gear Ratios:

Detailed ratios provided within the manual.

Fluid Type:

Yamalube (or equivalent) 4-stroke motorcycle oil meeting API SG or higher. Specific viscosity grade (e.g., 10W-40) detailed in manual.

📐 Dimensions

Exterior

Length:

1,910 mm (75.2 in)

Width:

1,170 mm (46.1 in)

Height:

1,115 mm (43.9 in)

Wheelbase:

1,280 mm (50.4 in)

Ground Clearance:

239 mm (9.4 in)

Weights

Curb Weight:

193 kg (425 lbs)

Seat Height:

815 mm (32.1 in)

Towing Capacity:

Not specified for this model (designed for recreational use, not towing)

🛡️ Safety Features

Ratings

Safety Standards:

Designed to meet applicable ATV safety regulations, with specific safety warnings and recommendations provided in the owner's manual (referenced in service manual).

Active Features

Braking System:

Hydraulic disc brakes front and rear for strong stopping power.

Throttle Limiter:

Adjustable throttle stop screw for learner riders (mentioned in owner's manual, procedure may be in service manual).

Passive Features

Chassis Design:

Robust frame and ergonomic design for stability and control.

Lighting:

Headlights, taillight, and brake light for visibility.

Tire Type:

Aggressive off-road tires for traction.

💡 Technology Features

Infotainment

Features:

Basic instrumentation cluster (speedometer, odometer, trip meter, neutral indicator, high-beam indicator, oil warning lamp). No advanced infotainment systems.

Driver Assistance

Features:

None (designed as a pure sport ATV with focus on rider control).

Connectivity

Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 1,000 km (600 miles) or 6 months, whichever comes first (typical; consult manual for exact recommendation).

Air Filter Cleaning:

Inspect every 500 km (300 miles) or 3 months; clean/replace as needed.

Spark Plug Check:

Inspect every 1,000 km (600 miles) or 6 months.

Valve Clearance Check:

Every 4,000 km (2,500 miles) or 24 months.

Fluid Specifications

Engine Oil Type:

Yamalube 4-stroke motorcycle oil, API SG (or higher) or equivalent. Viscosity: SAE 10W-40 recommended for general use.

Engine Oil Capacity:

3.70 L (3.91 US qt) with filter change; 3.50 L (3.70 US qt) without filter change.

Coolant Type:

Permanent type antifreeze (ethylene glycol based), 50/50 mix with distilled water. Yamaha Super Coolant recommended.

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Known Issues

Common Wear Items:

Brake pads, chain and sprockets, wheel bearings, tie rod ends, suspension bushings.

Engine Component Life:

Generally robust, but proper maintenance is key. Piston ring wear can occur with high-hour usage or poor maintenance.

Electrical Issues:

Occasional rectifier/regulator failures or stator issues can occur, especially with aftermarket accessories drawing significant power. Wiring harness integrity is important.

📚 Vehicle History

Brand Heritage

Yamaha Atv Legacy:

Yamaha has a long-standing history of producing innovative and high-performance ATVs, dating back to the early models like the Tri-Moto and Banshee.

Model Evolution

Raptor Lineage:

The Raptor 700 is a significant evolution, replacing the popular Raptor 660R. It introduced a larger displacement engine and improved chassis dynamics.

2005 Introduction:

The Raptor 700 was introduced for the 2006 model year, with development and pre-production likely occurring in 2005. This manual covers the initial production run.

Production

Manufacturing Location:

Typically manufactured in Japan or the United States by Yamaha Motor Corporation.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

The Raptor 700 has consistently been praised by automotive and powersports media for its performance, handling, and reliability, often winning 'ATV of the Year' awards in its class during its production run.

Ratings

Performance Ratings:

Highly rated for its power-to-weight ratio and suspension performance in numerous reviews.

Certifications

Compliance:

Manufactured to meet all relevant industry and government safety certifications for ATVs.