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Yamaha RAPTOR 700 YFM700 ATV Digital Workshop Repair Manual 2006-2009

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🏷️ Basic Information Identification Make: Yamaha Model: Raptor 700 Model Code: YFM700 Vehicle Type: ATV (All-Terrain Vehicle) Generation Generation Identifier: First Generation (2006-2009) Codes Engine Code: Not explicitly provided, but...
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Yamaha RAPTOR 700 YFM700 ATV Digital Workshop Repair Manual 2006-2009Yamaha RAPTOR 700 YFM700 ATV Digital Workshop Repair Manual 2006-2009Yamaha RAPTOR 700 YFM700 ATV Digital Workshop Repair Manual 2006-2009Yamaha RAPTOR 700 YFM700 ATV Digital Workshop Repair Manual 2006-2009
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Raptor 700
Model Code:
YFM700
Vehicle Type:
ATV (All-Terrain Vehicle)
Generation
Generation Identifier:
First Generation (2006-2009)
Codes
Engine Code:
Not explicitly provided, but based on the model YFM700
👋 Introduction
Market Position
Segment:
High-performance sport ATV
Target Audience:
Enthusiast riders, performance-oriented individuals, off-road racers, recreational riders seeking robust maintenance capabilities.
Competitive Analysis
Competitors:
Honda TRX series, Kawasaki KFX series, Suzuki LT-R/LT-Z series.
Key Features
Vehicle Strengths:
Powerful engine, agile handling, advanced features for its time, reputation for performance and durability.
Manual Value Proposition:
Empowers owners to maintain and repair their Raptor 700, saving costs and ensuring optimal performance and longevity. Crucial for high-performance off-road machines.
📋 Manual Details
Coverage Areas
Covered Years:
2006, 2007, 2008, 2009
Primary Focus:
Workshop Repair and Maintenance
Language:
English
Page Count
Estimated Page Count:
Comprehensive (Exact number not provided in product description, but described as 'highly detailed' and 'everything you will ever need')
Manual Type
Type:
Digital Workshop Repair Manual
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine assembly, disassembly, internal components, cooling system, lubrication system, fuel system (injection), ignition system, starting system, exhaust system, emissions control.
Drivetrain Systems:
Transmission (5-speed manual), clutch operation and adjustment, final drive, driveshafts, differentials (if applicable), chain drive maintenance.
Chassis Suspension Steering:
Front and rear suspension systems, shock absorbers, A-arms, steering mechanism, tie rods, wheel alignment specifications, bearings.
Braking Systems:
Hydraulic brake systems, brake calipers, master cylinders, brake lines, brake fluid specifications, rotor and pad replacement, bleeding procedures.
Electrical Systems:
Wiring diagrams, battery maintenance, starter motor, alternator/generator, lighting systems (headlights, taillights, indicators), ignition switch, fuses, relays, diagnostic connectors, EFI system diagnostics.
Bodywork Plastics:
Body panel removal and installation, fender components, seat, fuel tank, handle bars, shrouds, graphics, plastics repair/replacement.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, chain adjustment, spark plug service, coolant checks, lubrication points.
Troubleshooting:
Diagnostic charts, symptom-based problem identification, common issue resolution, error code interpretation (if applicable).
Repair Rebuild:
Detailed step-by-step instructions for component overhaul, component replacement, internal engine repair, transmission rebuild, suspension component replacement.
Technical Specifications:
Torque specifications for all fasteners, measurement specifications (clearances, tolerances), fluid capacities, electrical specifications (voltages, resistances).
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and component overhauls. Suitable for both DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF. Allows for zooming and printing.
Print Quality
Printable:
Yes, designed to be printable for workshop use.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Liquid-cooled, DOHC, 4-valve, Single-cylinder
Bore X Stroke:
100.0 mm x 84.0 mm (3.94 in x 3.31 in)
Displacement:
686 cc (41.8 cu. in.)
Compression Ratio:
9.2:1
Performance
Horsepower Estimated:
Approximately 45-50 HP (stock, varies with exact model year and configuration)
Torque Estimated:
Approximately 40-45 lb-ft (stock, varies with exact model year and configuration)
Fuel System
Fuel Delivery:
Fuel Injection (Yamaha Fuel Injection - YFI)
Throttle Body Size:
44 mm
Fuel Type:
Unleaded gasoline, minimum 87 octane
Lubrication
Oil Type:
Yamalube 4 (or equivalent API SG, JASO standard 903) 10W-40 or 20W-50 depending on temperature. Manual will specify exact grades and capacities.
Cooling
Cooling System:
Liquid-cooled
Coolant Type:
Permanent type antifreeze, 50/50 mix with distilled water. Manual will provide specific Yamaha coolant part number.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh, wet multi-disc clutch
Reverse:
Yes, integrated into transmission
Features
Clutch Operation:
Manual hand-lever operated wet clutch
Gear Ratios:
Specific gear ratios detailed within the manual for each gear and reverse.
Transmission Fluid Type:
Yamalube Gear Oil (or equivalent SAE 80 API GL-4 rated gear oil). Manual will specify capacity and part number.
📐 Dimensions
Exterior
Length:
Approx. 1,830 mm (72.0 in)
Width:
Approx. 1,230 mm (48.4 in)
Height:
Approx. 1,065 mm (41.9 in)
Wheelbase:
Approx. 1,280 mm (50.4 in)
Ground Clearance:
Approx. 250 mm (9.8 in)
Weights
Dry Weight:
Approx. 198 kg (436.5 lbs)
Fuel Capacity:
Approx. 10.0 Liters (2.6 Gallons)
Oil Capacity:
Engine oil: 2.4 Liters (2.5 US qt); Transmission oil: 0.7 Liters (0.74 US qt). Manual will confirm exact capacities and procedure.
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet ANSI standards for recreational vehicles.
Active Features
Braking System:
Hydraulic disc brakes front and rear for strong stopping power.
Suspension Stability:
Long-travel, independent front suspension and swingarm rear suspension contribute to stability and control.
Passive Features
Ergonomics:
Comfortable seating position and control layout designed for rider confidence.
Lighting:
Bright headlights and taillight for visibility.
💡 Technology Features
Infotainment
Infotainment System:
N/A - Primarily a performance-focused utility/sport ATV, lacking complex infotainment systems.
Driver Assistance
Efi Technology:
Yamaha Fuel Injection (YFI) provides precise fuel metering for optimal power delivery, throttle response, and fuel efficiency across varying altitudes and temperatures.
Connectivity
Connectivity Features:
N/A
Diagnostic
Diagnostic Port:
Features a diagnostic connector for accessing engine control unit (ECU) data and fault codes, which this manual will explain how to use.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 500 km (300 miles) or 3 months. Manual will provide exact interval based on usage conditions.
Air Filter Cleaning:
As needed based on dusty conditions, typically every 20-50 hours of use. Manual will detail cleaning and oiling procedure.
Spark Plug Check:
Every 1000 km (600 miles) or 6 months. Manual will specify gap and torque.
Chain Adjustment Lubrication:
Lubricate chain every 300 km (200 miles) or after riding in wet conditions. Adjust slack as needed (specific spec in manual) every 500 km (300 miles).
Valve Clearance Check:
Initial check at 1000 km (600 miles), then every 2000 km (1200 miles) or annually. Manual will provide precise clearances.
Fluid Specifications
Engine Oil Grade:
Yamalube 4 (or equivalent API SG, JASO standard 903) 10W-40 or 20W-50.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Coolant Type:
Permanent type antifreeze, 50/50 mix with distilled water.
Known Issues
Common Wear Items:
Brake pads, tires, wheel bearings, chain and sprockets, steering stem bearings, ball joints, tie rod ends are typical wear items on performance ATVs.
Efi System:
While generally reliable, EFI systems can be sensitive to contamination. Fuel filter maintenance is crucial. Manual provides diagnostic steps.
Suspension Components:
Due to aggressive riding, suspension bushings, seals, and shock components can require periodic inspection and service.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long and storied history in ATV manufacturing, often credited with pioneering many aspects of the modern ATV, starting with the 'Yellow Ball' (BW80) and evolving through iconic models like the Warrior, Banshee, and Blaster.
Model Evolution
Raptor Lineage:
The Raptor 700 (YFM700) represents a significant evolution from its highly successful predecessor, the Raptor 660. It incorporated a larger engine, fuel injection, and a revised chassis for improved performance and rider comfort.
Key Innovations In Model:
Introduction of the 686cc engine, electronic fuel injection (EFI) for better throttle response and fuel efficiency, and a more refined chassis design.
Production
Manufacturing Location:
Primarily manufactured in Japan by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Yamaha Raptor 700 series has consistently been lauded by ATV publications and riders for its class-leading power, handling, and overall performance, often winning shootouts and 'best in class' awards in its segment.
Ratings
Consumer Reviews:
Generally receives excellent consumer ratings for performance, reliability (when properly maintained), and rider enjoyment.
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