Positioning:
The Yamaha Raptor 700 is a flagship sport ATV, known for its high performance, reliability, and off-road capability. This manual serves a critical role for owners and technicians maintaining this specialized vehicle.
Competitors:
Competes with high-performance ATVs from brands like Suzuki (LT-R450), Honda (TRX450R), and Can-Am (DS450).
Vehicle Features:
Powerful 686cc engine, aggressive styling, long-travel suspension, robust chassis, electronic fuel injection.
Engine:
Complete engine assembly, disassembly, inspection, and overhaul for the 686cc liquid-cooled, SOHC, 4-valve, 4-stroke engine.
Fuel System:
Fuel injection system (FI), throttle body, fuel pump, injectors, fuel pressure regulation, and fuel tank service.
Cooling System:
Radiator, cooling fan, water pump, coolant flow, pressure testing, and hose replacement.
Ignition System:
CDI unit, ignition coil, spark plug specifications, timing checks, and related wiring.
Transmission:
Clutch operation, gear shifting mechanisms, maintenance of the 5-speed transmission with reverse.
Drivetrain:
Final drive, drive chain adjustment and lubrication, sprocket inspection, drive shafts.
Suspension:
Front and rear suspension components, shock absorber adjustments, fork service, linkage maintenance, wheel bearing replacement.
Brakes:
Hydraulic brake system, front and rear disc brakes, brake pad replacement, caliper service, bleeding procedures, master cylinder overhaul.
Electrical System:
Battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting system, wiring diagrams, fuse box identification.
Frame And Bodywork:
Chassis components, A-arms, steering system, body panel removal and installation, seat, fenders.
Wheels And Tires:
Tire pressure recommendations, wheel removal and installation, lug nut torque specifications.
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, chain adjustments, fluid checks, spark plug replacement.
Troubleshooting:
Diagnostic flowcharts for common issues, symptoms and causes, component testing methods.
Repair:
Detailed step-by-step instructions for component disassembly, reassembly, and repair.
Diagnostics:
Engine diagnostic codes (if applicable), electrical system testing, fuel system diagnostics.
Assembly Disassembly:
Complete procedures for engine, transmission, suspension, and chassis component removal and installation.
Depth:
Expert-level, suitable for professional mechanics and advanced DIY enthusiasts. Covers complete engine rebuilds and complex system diagnostics.
Engine Type:
Liquid-cooled, 4-stroke, SOHC, 4-valve
Bore X Stroke:
100.0 mm x 83.9 mm
Horsepower:
Approximately 45-50 HP (Varies by region and specific tuning)
Torque:
Approximately 45-50 lb-ft (Varies by region and specific tuning)
Fuel Delivery:
Mikuni 44mm constant-velocity carburetor with electronic fuel injection (EFI) is incorrect; Raptor 700 uses EFI. Specific EFI system details will be in the manual.
Fuel Type:
Unleaded gasoline, minimum 87 octane
Oil Capacity With Filter:
3.70 US qt (3.5 L) / 3.40 US qt (3.2 L) without filter change
Oil Type Specification:
Yamalube 4 (API SG, SJ, SL) or equivalent SAE 10W-30 or 20W-40.
Type:
Constant mesh, 5-speed with reverse
Clutch:
Wet, multiple-disc
Drive System:
O-ring chain, sealed
Gear Ratios:
Refer to manual for specific gear ratios (1st, 2nd, 3rd, 4th, 5th, Reverse).
Transmission Oil Type:
Yamalube 4 (API SG, SJ, SL) or equivalent SAE 10W-30 or 20W-40.
Atv Specific Safety:
ATVs are high-performance off-road vehicles and require specialized safety gear (helmet, goggles, gloves, boots, protective clothing) and responsible operation. Manual will emphasize safety precautions.
Braking System:
Hydraulic disc brakes front and rear for strong stopping power.
Chassis Design:
Steel-tube, square-section, backbone frame for rigidity and impact resistance.
Features:
Basic instrumentation: Speedometer, odometer, tripmeter, neutral indicator, reverse indicator, coolant temperature warning light. No advanced infotainment system.
Features:
No electronic driver assistance systems typically found on modern cars. Focus is on mechanical and electrical systems for performance.
Features:
No digital connectivity features. Relies on mechanical linkages and basic electrical systems.
Engine Oil Change:
Every 2,500 km (1,600 mi) or 6 months, whichever comes first. Consult manual for detailed hours-based intervals.
Air Filter Cleaning:
Every 500 km (300 mi) or 3 months; replace as needed. More frequent cleaning in dusty conditions.
Spark Plug Inspection:
Every 2,500 km (1,600 mi) or 6 months.
Drive Chain Inspection Lubrication:
Every 500 km (300 mi) or 3 months; adjust slack as needed.
Coolant:
Yamaha Super Coolant (antifreeze) or equivalent permanent type antifreeze with low silicate content, mixed 50/50 with distilled water. Capacity: 2.20 L (2.32 US qt).
Brake Fluid:
DOT 4 hydraulic brake fluid.
Common Wear Items:
Tie rod ends, wheel bearings, suspension bushings, drive chain and sprockets, brake pads are common wear items subject to heavy use.
Potential Engine Problems:
Overheating due to coolant issues, valve clearance adjustments, and proper oil maintenance are critical for longevity. Manual will detail these.
Yamaha Atv Legacy:
Yamaha has a long history in ATV manufacturing, pioneered by models like the Yamaha YT125 and the iconic Yamaha Banshee and Warrior, leading to the development of the Raptor series.
Raptor Lineage:
The Raptor 700 is an evolution of Yamaha's performance ATV line, building upon the success of the Raptor 660, introducing fuel injection and a larger displacement engine for enhanced power and usability.
Production Start:
The Raptor 700 platform was introduced in the mid-2000s, replacing the Raptor 660. The 'RV' designation typically refers to a specific model year within its production run.
