🏷️ Basic Information

Make:

Yamaha

Model:

Road Star Warrior XV17PC

Model Variant:

XV17PC

Product Name:

Yamaha Road STAR WARRIOR XV17PC Service Repair Manual 2002-2006

Engine Code:

XV17 (1700cc, Air-cooled, 4-stroke, V-twin)

Chassis Code:

XV17PC

👋 Introduction

Segment:

Performance Cruiser Motorcycle

Target Audience:

Riders seeking a powerful, muscular cruiser with sportbike-inspired handling and performance.

Key Competitors:

Harley-Davidson V-Rod, Indian Chief, Honda VTX1800, Kawasaki Vulcan 2000

Engine Highlight:

Large displacement V-twin engine providing ample torque and power.

Handling Emphasis:

Sportbike-derived chassis and suspension for superior handling compared to traditional cruisers.

Design:

Aggressive styling with prominent front forks and muscular lines.

Braking System:

Strong dual disc front braking system.

📋 Manual Details

Models Covered:

All XV17PC models

Years Covered:

2002, 2003, 2004, 2005, 2006

Estimated Page Count:

Likely 500+ pages (typical for comprehensive motorcycle service manuals)

Type:

Service Repair Workshop Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine:

Engine disassembly, assembly, inspection, overhaul, tuning, cooling system, lubrication system

Fuel System:

Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank, fuel lines

Ignition System:

Ignition coils, spark plugs, ECU, sensors

Transmission:

Clutch operation, gear shifting mechanism, gearbox disassembly and assembly, lubrication

Drivetrain:

Final drive (belt drive system), belt tension, pulleys

Brakes:

Hydraulic brake system (front and rear), brake caliper overhaul, master cylinder, brake lines, bleeding procedures

Suspension:

Front telescopic forks (adjustments, oil change, seal replacement), rear shock absorbers, swingarm, linkages

Electrical System:

Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting system, instrumentation

Chassis Frame:

Frame inspection, steering head bearings, wheel bearings, axle installation

Bodywork And Trim:

Fairings, fenders, fuel tank, seat, handlebars, control levers, minor bodywork repairs

Maintenance:

Scheduled maintenance, oil changes, filter replacements, chain/belt adjustment, brake pad replacement, spark plug replacement

Troubleshooting:

Diagnostic procedures for common and complex issues, fault codes, symptom-based troubleshooting

Repair:

Step-by-step repair instructions for all major components and systems

Overhaul:

Complete engine and component overhaul procedures

Adjustment:

Carburetor/EFI adjustments, clutch adjustment, suspension adjustments, steering head adjustment

Inspection:

Pre-ride inspections, periodic component inspections

Depth:

Comprehensive, covering all major repairs, diagnostics, and maintenance. Suitable for professional mechanics and experienced DIY enthusiasts.

📊 Manual Specifications

Searchability:

Typically searchable text within the PDF for efficient information retrieval.

Digital Features:

Printable, bookmarkable, zoomable sections.

Quality:

High-resolution PDF ensuring clarity of text and diagrams.

Binding:

N/A (Digital PDF format)

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Engine Type:

Air-cooled, four-stroke, SOHC, V-twin

Displacement:

1670cc (102 cubic inches)

Bore X Stroke:

97.0 mm x 113.0 mm

Compression Ratio:

8.4:1

Valve Train:

SOHC, 4 valves per cylinder

Horsepower:

Approx. 100-105 hp (at crankshaft, depending on exact model year/tuning)

Torque:

Approx. 110-115 lb-ft (at crankshaft, depending on exact model year/tuning)

Fuel Delivery:

Electronic Fuel Injection (EFI) with dual throttle valves

Fuel Tank Capacity:

Approximately 4.1 US gallons (15.5 liters)

Recommended Fuel:

Unleaded gasoline, 87 octane or higher

Oil Type:

Yamalube 4 (or equivalent) SAE 20W-40 motorcycle oil, API SG or higher

Oil Capacity With Filter:

Approximately 4.2 US quarts (4.0 liters)

🔧 Transmission

Type:

5-speed constant mesh

Clutch:

Wet, multiple-disc, cable-actuated

Type:

N/A (No factory options available)

Final Drive:

Belt Drive

Transmission Oil Type:

Yamalube Gear Oil 80W API GL-3 or API GL-4 (check manual for specific grades)

📐 Dimensions

Overall Length:

Approx. 95.9 inches (2435 mm)

Overall Width:

Approx. 35.3 inches (895 mm)

Overall Height:

Approx. 47.0 inches (1195 mm)

Wheelbase:

Approx. 66.3 inches (1685 mm)

Ground Clearance:

Approx. 5.3 inches (135 mm)

Dry Weight:

Approx. 665 lbs (302 kg)

Wet Weight:

Approx. 700 lbs (318 kg)

Maximum Load Capacity:

Consult owner's manual for specific figures, typically rider + passenger + luggage.

🛡️ Safety Features

Crash Test Ratings:

N/A (Motorcycle safety is primarily assessed through regulatory compliance and rider skill, not standardized crash tests like automobiles).

Braking:

Dual 298mm hydraulic disc brakes (front), Single 282mm hydraulic disc brake (rear)

Tire Specification Front:

120/70ZR18M/C (59W)

Tire Specification Rear:

190/50ZR17M/C (73W)

Lighting:

Halogen headlight, LED taillight, turn signals

Instrumentation:

Analog speedometer, tachometer, fuel gauge, gear indicator, warning lights

💡 Technology Features

Features:

N/A (This model is focused on mechanical performance and rider engagement, lacking integrated infotainment systems common in modern vehicles).

Features:

N/A (No electronic rider aids beyond standard ABS if equipped on later models/variants, but not typical for this specific model range).

🔧 Maintenance

Engine Oil And Filter:

Every 3,000 miles or 6 months, whichever comes first.

Belt Drive Inspection And Tension:

Every 6,000 miles or 12 months.

Spark Plugs:

Replace every 6,000 - 10,000 miles (refer to manual for specific plug type and gap).

Brake Fluid:

Inspect and replace every 2 years or as needed (DOT 4 recommended).

Fork Oil Type:

Yamalube Fork Oil (or equivalent) SAE 10W (capacity per leg usually around 500-600ml, check manual).

Brake Fluid Type:

DOT 4 (or DOT 3 for older specs, but DOT 4 is preferred for performance).

Common Wear Items:

Belt drive wear, clutch wear, potential carburetor/EFI sensor issues (depending on mileage and maintenance history).

Charging System:

Regulator/rectifier failure can occur, affecting battery charging. Stator output should be checked periodically.

Suspension Performance:

Fork seals can leak over time; servicing is recommended for optimal performance.

📚 Vehicle History

Manufacturer:

Yamaha Motor Corporation is a leading manufacturer of motorcycles, marine products, and other motorized products, known for innovation and performance.

Road Star Lineage:

The Road Star line was Yamaha's flagship cruiser series, emphasizing torque, classic styling, and modern performance. The Warrior was a distinct sub-model focusing on sportier handling.

Production Years:

2002-2005 (specific XV17PC model, variations may exist).

Manufacturing Location:

Japan

🏆 Awards & Recognition

Automotive Press Reviews:

The Road Star Warrior was generally well-received by motorcycle press for its unique blend of cruiser comfort and sporting performance, often praised for its strong engine and surprisingly agile handling.

Industry Ratings:

N/A (Specific awards for this motorcycle model are not widely publicized but it was considered a successful niche product).