Yamaha Road Star XV17A-AW Road Star Midnight XV17AM Road Star Midnight Silverado XV17ATM Road Star Silverado XV17AT Complete Workshop Service Repair Manual 2004 2005 2006 2007

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🏷️ Basic Information Identification Make: Yamaha Model: Road Star Model Variants: • XV17A-AW Road Star • XV17AM Road Star Midnight • XV17ATM Road Star Midnight Silverado • XV17AT Road Star...

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类型: Motorcycle

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标签: 2004 2005 2006 2007 Motorcycle Motorcycles Road Star Midnight Silverado XV17ATM Road Star Midnight XV17AM Road Star Silverado XV17AT Road Star XV17A-AW Royal Star Venture Yamaha

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Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Road Star

Model Variants:

• XV17A-AW Road Star

• XV17AM Road Star Midnight

• XV17ATM Road Star Midnight Silverado

• XV17AT Road Star Silverado

Model Year Coverage:

2004, 2005, 2006, 2007

Codes

Engine Code:

👋 Introduction

Market Position

Market Segment:

Cruiser motorcycle, aimed at riders seeking classic styling, V-twin power, and comfortable long-distance touring capabilities. Competes in the large-displacement cruiser segment.

Competitive Analysis

Competitors:

• Harley-Davidson Softail/Dyna models

• Honda Shadow 1100/Valkyrie

• Kawasaki Vulcan 1500/1600

• Suzuki Boulevard C50/M50/M90

• Triumph America/Bonneville

Key Features

Vehicle Highlights:

• Large displacement 1700cc air-cooled V-twin engine

• Shaft drive for low maintenance

• Classic cruiser styling with ample chrome

• Comfortable riding position for touring

• Multiple trim levels offering different levels of comfort and accessories (e.g., Silverado with windshield, saddlebags, backrest)

📋 Manual Details

Coverage Areas

Systems Covered:

• Engine (internal and external components)

• Fuel System (carburetion, fuel pump, lines)

• Ignition System (spark plugs, coils, timing)

• Transmission and Drivetrain (clutch, gears, final drive)

• Chassis and Frame (welding, alignment)

• Suspension (front forks, rear shock absorbers)

• Braking System (hydraulic circuits, calipers, discs, pads)

• Wheels and Tires (mounting, balancing, specifications)

• Electrical System (wiring diagrams, lighting, battery, charging)

• Steering System

• Bodywork and Trim (fenders, fuel tank, seats)

• Exhaust System

• Cooling System (oil cooling for this model)

• Maintenance and Lubrication

• Troubleshooting and Diagnostics

• Torque Specifications

• Wiring Diagrams

Page Count

Estimated Page Count:

Approximately 500-700 pages (typical for a complete service manual of this era and scope)

Manual Type

Manual Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine System:

Detailed disassembly, inspection, assembly, and troubleshooting of the 1700cc V-twin engine, including valve adjustments, piston and ring service, crankshaft and connecting rod checks, oil pump service, and cylinder head repair.

Fuel System:

Comprehensive coverage of the carburetor(s) (likely Mikuni BS40 or similar), fuel pump operation, fuel line routing, and fuel filter replacement.

Ignition System:

Information on spark plug selection and replacement, ignition timing procedures, CDI unit function, and troubleshooting ignition component failures.

Transmission Drivetrain:

Manual includes procedures for clutch inspection and replacement, gearshift mechanism service, gearbox disassembly and reassembly, and final drive (shaft drive) maintenance, including driveshaft boot inspection and universal joint lubrication.

Suspension Steering:

Detailed instructions for front fork disassembly, seal replacement, oil level and type specification, rear shock absorber adjustment and replacement, and steering head bearing maintenance.

Braking System:

Covers hydraulic brake system bleeding, brake pad replacement, caliper servicing, master cylinder overhaul, and brake disc inspection.

Electrical System:

Extensive wiring diagrams for all model variants, troubleshooting guides for electrical faults, battery charging system diagnostics, starter motor operation, and lighting circuit repair.

Bodywork Trim:

Guidance on removing and installing body panels such as fenders, fuel tank, side covers, seat assemblies, and handlebars.

Procedures Included

Maintenance Procedures:

• Regular scheduled maintenance tasks

• Oil and filter changes

• Air filter cleaning/replacement

• Spark plug replacement

• Brake fluid flush and replacement

• Drive shaft lubrication

• Cable adjustments (clutch, throttle)

Repair Procedures:

• Engine rebuild (top and bottom end)

• Transmission overhaul

• Carburetor tuning and rebuilding

• Front fork and rear suspension repair

• Brake system overhauls

• Electrical component replacement and repair

• Fuel tank removal/installation

• Seat and fender removal/installation

Troubleshooting Diagnostics:

Systematic diagnostic flowcharts and symptom-based troubleshooting for common mechanical and electrical issues.

Technical Depth

Depth:

Comprehensive, covering everything from routine maintenance and inspections to complete engine, transmission, and electrical system overhauls. Suitable for both amateur mechanics and professional technicians.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High resolution, allowing for clear viewing and printing of diagrams and text.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Searchability

Searchable Text:

Yes, typically searchable for keywords.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 4-stroke, SOHC, V-twin

Displacement:

1670cc (102 cubic inches)

Bore X Stroke:

97.0 mm x 113.0 mm

Compression Ratio:

8.4:1

Fuel Delivery:

Carburetor (likely Mikuni BS40 twin carburetors for early models, possibly fuel injected on later variants depending on specific model designation and market, though the product info suggests carbureted for this era).

Performance

Horsepower:

Approximately 74-80 HP (est. at crank, varies slightly by model year and tuning)

Torque:

Approximately 100-108 lb-ft (est. at crank, varies slightly)

Fuel System

Fuel Tank Capacity:

4.5 US gallons (approx. 17 liters)

Lubrication

Oil Type:

Yamalube 20W-50 Motorcycle Oil or equivalent SAE 20W-50 API SG or higher.

Oil Capacity:

Approximately 4.0-4.2 US quarts (3.8-4.0 liters) with filter change.

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Clutch Type:

Wet, multiple disc

Final Drive:

Shaft drive

Features

Gear Ratios:

Specific ratios are detailed in the manual, crucial for understanding acceleration and top-end performance characteristics.

Transmission Fluid Type:

Yamaha GL-4 Gear Oil (or equivalent API GL-4, SAE 80W-90)

Transmission Fluid Capacity:

Approximately 0.9-1.1 US quarts (0.85-1.0 liters).

📐 Dimensions

Exterior

Overall Length:

Approximately 96.5 inches (2450 mm)

Overall Width:

Approximately 35.0 inches (890 mm)

Overall Height:

Approximately 50.8 inches (1290 mm) (Silverado variant with windshield)

Wheelbase:

66.5 inches (1690 mm)

Weights

Dry Weight:

Approximately 633 lbs (287 kg)

Wet Weight:

Approximately 677 lbs (307 kg) (fully fueled)

Gross Vehicle Weight Rating:

Not typically specified for motorcycles in this way, but load capacity is important for touring.

Cargo

Cargo Capacity:

Accessory dependent (e.g., Silverado models include saddlebags and passenger backrest for enhanced touring comfort and storage).

🛡️ Safety Features

Ratings

Safety Ratings:

Motorcycles are not subject to traditional automotive crash test ratings (e.g., NHTSA, IIHS). Safety is assessed through design, braking, and handling capabilities.

Active Features

Active Safety:

• Powerful dual front disc brakes

• Single rear disc brake

• Stable chassis and suspension geometry for predictable handling

Passive Features

Passive Safety:

• Robust frame construction

• Handlebar design to absorb vibration and provide control

• Passenger grab handles (on Silverado models)

Braking Specs

Front Brake Type:

Dual 298 mm discs

Rear Brake Type:

Single 282 mm disc

Tire Specs

Front Tire Size:

MT90B16 M/C 72H (Tubeless)

Rear Tire Size:

MU85B16 M/C 77H (Tubeless)

💡 Technology Features

Infotainment

Infotainment System:

Minimal. Primarily analog gauges (speedometer, tachometer), fuel gauge, and warning lights. No integrated audio or navigation systems on standard models; typically aftermarket solutions are added.

Driver Assistance

Driver Assistance Features:

None typically. Focus is on classic motorcycle riding experience.

Connectivity

Connectivity Options:

None standard. Bluetooth or other connectivity would be aftermarket additions.

Lighting

Lighting System:

Halogen headlamp, incandescent tail/brake lights, and turn signals. Reflectors are integrated into the bodywork.

🔧 Maintenance

Service Intervals

Initial Service:

First service typically at 600 miles (1000 km), including oil and filter change, chain adjustment (if applicable, but this is shaft drive), and comprehensive inspection.

Regular Maintenance:

Recommended every 3,000-4,000 miles (5,000-6,000 km) or annually, including oil changes, inspection of all fluid levels, brake system checks, tire pressure, and adjustments.

Major Service Intervals:

Valve clearance checks typically recommended every 10,000-15,000 miles (16,000-24,000 km). Drive shaft spline lubrication and inspection at similar intervals.

Fluid Specifications

Engine Oil Specification:

SAE 20W-50 API SG or higher motorcycle specific oil.

Brake Fluid Specification:

DOT 4 hydraulic brake fluid (for both front and rear brakes).

Drive Shaft Grease:

High-temperature, water-resistant grease (specific Yamaha part number or equivalent should be in manual).

Known Issues

Common Wear Items:

• Clutch wear

• Brake pad and rotor wear

• Tire wear

• Spark plug fouling (depending on riding conditions and maintenance)

• Steering head bearing adjustment/replacement over time

Potential Problems:

While generally reliable, some owners report occasional carburetor tuning issues, potential for exhaust leaks if not properly maintained, and normal wear and tear on suspension components due to mileage.

📚 Vehicle History

Brand Heritage

Yamaha History:

Yamaha Motor Company, founded in 1955, has a long and storied history in motorcycle manufacturing, known for innovation, performance, and reliability across various motorcycle segments, from sportbikes to cruisers.

Model Evolution

Road Star Lineage:

The Road Star line was introduced in 1999, targeting the classic V-twin cruiser market. It was positioned as a more traditional and characterful alternative to some of Yamaha's sportier offerings, emphasizing American V-twin styling and relaxed ergonomics. The 1700cc engine was an evolution of the earlier 1600cc unit, offering increased torque and power.

Production

Production Years:

The Road Star 1700 series, including the variants covered, was produced from 2004 through 2014, with the 1700cc engine introduced for the 2004 model year. Specific variants like 'Midnight' and 'Silverado' offered different styling and touring packages.

🏆 Awards & Recognition

Recognitions

Industry Awards:

Specific awards for the 2004-2007 models are not widely documented in major automotive publications, as the focus for cruisers is often on rider satisfaction and sales success rather than critical awards. However, the Road Star line consistently received positive reviews for its performance, styling, and value.

Ratings

Rider Satisfaction:

Generally high rider satisfaction, particularly for the comfortable riding position, torquey engine, and reliable shaft drive. The Silverado variants were praised for their touring amenities.