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Yamaha S2 FZ6 Fazer 2006-2009 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: FZ6 Fazer S2 Model Variant: S2 Production Years Covered: 2006, 2007, 2008, 2009 Codes Chassis Code: FZ6-S2 Engine Code Family: FZ6 Series 👋...
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类型: Motorcycle
厂商:
斯库: 167130
Yamaha S2 FZ6 Fazer 2006-2009 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FZ6 Fazer S2
Model Variant:
S2
Production Years Covered:
2006, 2007, 2008, 2009
Codes
Chassis Code:
FZ6-S2
Engine Code Family:
FZ6 Series
👋 Introduction
Market Position
Market Segment:
Mid-weight sport touring motorcycle.
Target Audience:
Riders seeking a versatile motorcycle for commuting, touring, and spirited riding.
Competitive Analysis
Key Competitors:
Kawasaki ER-6f, Suzuki Bandit 650S, Honda CBF600S.
Key Features
Engine Type:
Inline-four cylinder, DOHC, liquid-cooled.
Fuel Delivery:
Electronic Fuel Injection (EFI) with YCC-T (Yamaha Chip Controlled Throttle).
Design:
Sport-touring ergonomics, half-fairing for wind protection, comfortable seating for rider and passenger.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service and repair procedures for Yamaha FZ6 Fazer S2.
Geographic Coverage:
Global (specifications based on international market models)
Page Count
Page Count:
391
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Portable Document Format)
📖 Manual Coverage
Systems Covered
Engine:
Engine disassembly, assembly, inspection, tuning, lubrication, cooling system, fuel system (EFI), exhaust system, ignition system.
Drivetrain:
Clutch, gearbox, final drive (chain and sprockets), internal transmission components.
Chassis:
Frame, swingarm, suspension (front fork and rear shock absorber), steering system, wheels, tires.
Brakes:
Front and rear brake system (hydraulic calipers, discs, master cylinders, brake lines), ABS system (if applicable).
Electrical:
Wiring diagrams, charging system (stator, rectifier/regulator), starting system (starter motor, battery), lighting system, ignition system, instrument panel, ECU diagnostics, sensor testing.
Fuel System:
Fuel injection system (injectors, throttle body, sensors, fuel pump, pressure regulator), fuel tank, lines.
Bodywork:
Fairings, seat, handlebars, levers, footpegs, body panel removal and installation, fasteners.
Procedures Included
Maintenance:
Regular service intervals, oil changes, filter replacements, chain adjustment, brake pad inspection, fluid checks, spark plug replacement.
Troubleshooting:
Diagnostic procedures for common faults, electrical system troubleshooting, engine performance issues, starting problems.
Repair:
Detailed step-by-step repair instructions for all major components and systems.
Disassembly Assembly:
Complete procedures for engine, transmission, suspension, and electrical component removal and reinstallation.
Technical Specifications:
Torque values, clearances, adjustments, tolerances for all mechanical and electrical components.
Technical Depth
Depth:
In-depth, covering everything from basic maintenance to complete engine rebuilds and complex electrical diagnostics.
Diagnostic Capabilities:
Includes diagnostic fault codes (DTCs), sensor data interpretation, and troubleshooting trees for EFI systems.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
Digital (N/A - Instant Download PDF)
Paper Type
Paper Type:
Digital (N/A - Instant Download PDF)
Searchability
Searchability:
Searchable text within the PDF for quick information retrieval.
Interactivity
Interactivity:
Hyperlinked table of contents and cross-references (common in high-quality PDFs).
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, liquid-cooled, DOHC, 4-valve per cylinder, Inline-four
Displacement:
599 cc (599.4 cc)
Bore X Stroke:
65.5 mm x 44.5 mm
Compression Ratio:
12.2 : 1
Performance
Horsepower Peak:
Approximately 95 hp (70 kW) @ 10,000 rpm (at crankshaft)
Torque Peak:
Approximately 6.1 kgf-m (59.8 Nm; 44.1 lb-ft) @ 9,500 rpm (at crankshaft)
Fuel System
Fuel Delivery:
Mikuni 38mm throttle body, EFI with dual injectors per cylinder, YCC-T
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON + MON)/2
Ignition
Ignition System:
Digital TCI (Transistor Controlled Ignition) with computer controlled ignition timing
Cooling System
Cooling Type:
Liquid-cooled
Lubrication
Lubrication System:
Wet sump
Engine Oil
Recommended Oil Viscosity:
Yamalube 4 10W-40 or equivalent API SG, SH, SJ, SL
Oil Capacity With Filter Change:
3.4 L (3.59 US qt; 3.00 Imp qt)
Oil Capacity Without Filter Change:
3.0 L (3.17 US qt; 2.64 Imp qt)
Oil Filter Part Number:
Yamaha 5JX-13440-00-00 (or equivalent aftermarket)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 6-speed
Clutch Type:
Wet, multiple-disc
Final Drive:
O-ring sealed chain, 16/46T sprockets
Features
Gear Ratios:
1st: 2.714, 2nd: 2.000, 3rd: 1.609, 4th: 1.333, 5th: 1.150, 6th: 1.037
Transmission Oil Type:
Yamalube Gear Oil 10W-40 API GL-4 or SAE 80 API GL-4
Transmission Oil
Transmission Oil Capacity:
0.8 L (0.85 US qt; 0.70 Imp qt)
📐 Dimensions
Exterior
Length:
2,120 mm (83.5 in)
Width:
775 mm (30.5 in)
Height:
1,210 mm (47.6 in)
Wheelbase:
1,445 mm (56.9 in)
Ground Clearance:
150 mm (5.9 in)
Seat Height:
805 mm (31.7 in)
Weights
Dry Weight:
186 kg (410 lbs)
Wet Weight:
212 kg (467 lbs) (approximate, with all fluids)
Fuel Tank Capacity:
19.4 L (5.1 US gal; 4.3 Imp gal)
Fuel Reserve Capacity:
3.4 L (0.9 US gal; 0.7 Imp gal)
Wheels Tires
Front Tire Size:
120/70ZR17M/C (58W)
Rear Tire Size:
180/55ZR17M/C (73W)
Front Wheel Type:
Cast aluminum
Rear Wheel Type:
Cast aluminum
Front Wheel Bolt Pattern:
N/A (Hub mounted, axle attachment)
Rear Wheel Bolt Pattern:
N/A (Hub mounted, axle attachment)
🛡️ Safety Features
Ratings
Crash Safety Ratings:
N/A (Motorcycle safety is primarily based on rider skill and active safety features)
Active Features
Braking System:
Dual hydraulic disc front brakes, Single hydraulic disc rear brake. Some models may have optional ABS.
Front Brake Specifications:
298 mm dual discs, 4-piston calipers
Rear Brake Specifications:
245 mm single disc, 2-piston caliper
Lighting:
Halogen headlight, LED taillight, clear lens turn signals.
Passive Features
Frame Construction:
Diamond type, aluminum frame for rigidity and light weight.
Ergonomics:
Designed for rider comfort and control, with a balanced riding posture.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital speedometer, analog tachometer, multi-function LCD display (odometer, trip meters, fuel gauge, clock, engine temp).
Driver Assistance
ABS:
Available as an optional feature on some models, referred to as ABS.
Connectivity
ECU Interface:
On-board diagnostics through ECU, accessible via specific diagnostic tools (covered in manual).
🔧 Maintenance
Service Intervals
First Service Mileage:
1000 km (600 miles) or 1 month
Major Service Interval:
Every 6,000 km (4,000 miles) or 6 months
Engine Valve Clearance Check:
Every 26,600 km (16,000 miles) or as indicated by manual
Fluid Specifications
Coolant Type:
Yamaha Genuine Coolant (Blue) or equivalent ethylene glycol-based coolant with anti-corrosion additives, 50% solution
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, rear shock absorber bushings, fork seals due to mileage.
Electrical Gremlins:
Occasional issues with rectifier/regulator due to heat stress, potential connector corrosion.
Engine Performance:
Some riders report a slight dip in power delivery between 4000-5000 RPM in earlier models, addressed in S2 with EFI tuning. Carbon buildup in intake valves with high mileage.
Fuel System:
Throttle body synchronization may require periodic adjustment. Fuel pump can be a failure point on high-mileage units.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha is renowned for its innovation in engine technology, performance motorcycles, and motorsports.
Model Evolution
Fz6 Lineage:
The FZ6 series evolved from the R6 sportsbike engine, adapted for broader usability and comfort.
S2 Introduction:
The S2 designation typically signifies an updated or refined version of the FZ6 model, often with styling and minor mechanical improvements.
Production
Manufacturing Location:
Japan (primary, with potential assembly in other regions)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The FZ6 series generally received positive reviews for its balance of performance, comfort, and value.
Ratings
Motorcycle Reviews:
Praised for its refined inline-four engine, competent handling, and suitability for both commuting and longer journeys.
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