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Yamaha SR250 SR250G 1980-1983 Full Service Repair Manual

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$16.99
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This manual covers the SR250 and SR250G models produced between 1980 and 1983. These motorcycles are known for their classic styling, reliable air-cooled single-cylinder engines, and user-friendly operation, making them...
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类型: Motorcycle
厂商:
斯库: 57657
Yamaha SR250 SR250G 1980-1983 Full Service Repair ManualYamaha SR250 SR250G 1980-1983 Full Service Repair ManualYamaha SR250 SR250G 1980-1983 Full Service Repair ManualYamaha SR250 SR250G 1980-1983 Full Service Repair Manual
This manual covers the SR250 and SR250G models produced between 1980 and 1983. These motorcycles are known for their classic styling, reliable air-cooled single-cylinder engines, and user-friendly operation, making them popular for both daily commuting and leisurely rides. The engineering heritage, dating back to its expansion into motorcycle manufacturing in 1955, is evident in the SR series' robust design and enduring appeal. The SR250, a lighter variant of its larger siblings, offers a balanced combination of performance and manageable handling, embodying a commitment to quality and rider enjoyment throughout its production years. This comprehensive English-language service repair manual provides detailed guidance for all aspects of maintaining and repairing your SR250/SR250G. It covers engine overhaul, fuel system, transmission, chassis components, brakes, and electrical systems, including wiring diagrams. The manual offers step-by-step repair instructions, maintenance schedules, troubleshooting procedures, and technical specifications to assist owners, independent repair shops, and restoration enthusiasts. Its detailed content is suitable for professional technicians and advanced DIY mechanics, enabling effective diagnostics and ensuring the longevity and optimal performance of your motorcycle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
SR250 / SR250G
Years Covered:
1980, 1981, 1982, 1983
👋 Introduction
Market Position
Target Audience:
Yamaha SR250/SR250G owners, independent repair shops, restoration enthusiasts.
Competitive Analysis
Value Proposition:
Provides comprehensive, professional-level repair and maintenance information for a specific vintage motorcycle model, offering significant cost savings over dealership service.
Key Features
Manual Content:
Detailed sub-steps, notes, cautions, warnings, numbered instructions, bold figure numbers, detailed illustrations, enlarged insets, troubleshooting, wiring diagrams.
Accessibility:
Instant download eliminates shipping costs and waiting times.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service Repair Manual
Language:
English
Format:
PDF Download
Delivery Method:
Instant Download
Printability:
Full Printable
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, tuning, diagnostics, lubrication system, cooling system (if applicable), fuel system, ignition system.
Transmission:
Clutch operation and adjustment, gearbox inspection and repair, shift mechanism.
Chassis:
Frame inspection and repair, suspension (front fork, rear shock absorber), steering system, wheels and tires.
Brakes:
Front and rear brake system diagnosis, repair, fluid replacement, caliper and master cylinder servicing.
Electrical:
Wiring diagrams, lighting system, starting system, charging system (alternator/generator, regulator), battery maintenance, instrumentation.
Fuel System:
Carburetor disassembly, cleaning, adjustment, fuel tank, fuel lines.
Exhaust System:
Exhaust pipe and muffler inspection and replacement.
Bodywork And Trim:
Fairings, fenders, seat, handlebars, controls, emblems.
Procedures Included
Maintenance:
Regular service schedules, oil changes, filter replacements, chain adjustment, brake adjustments, spark plug replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, electrical fault finding.
Repair:
Detailed step-by-step instructions for component removal, replacement, and reassembly.
Rebuild:
Comprehensive instructions for engine and major component rebuilds.
Refurbishment:
Guidance on restoring components to original specifications.
Restoration:
In-depth information to guide complete motorcycle restoration.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Required Software:
Adobe PDF Reader, WinRAR (for extraction)
Compatibility:
All versions of Windows & Mac
Print Quality
Print Capability:
High-resolution, fully printable pages
Binding Type
Binding:
Digital (Downloadable PDF)
Paper Type
Paper Medium:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, SOHC
Displacement:
Approximately 249cc (specific bore and stroke would be detailed in manual)
Bore X Stroke:
Refer to manual for precise specifications (e.g., typically around 71mm x 62mm for similar Yamaha singles)
Compression Ratio:
Refer to manual for precise specifications (e.g., typically around 9.5:1)
Performance
Horsepower:
Refer to manual for precise specifications (e.g., typically around 19-21 HP at 7500 RPM)
Torque:
Refer to manual for precise specifications (e.g., typically around 19-20 Nm at 5500 RPM)
Fuel System
Carburetor Type:
Likely a single Mikuni VM or similar constant velocity (CV) carburetor, size approx. 34mm (specific model detailed in manual)
Fuel Delivery:
Gravity feed from fuel tank via fuel petcock.
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
Lubrication System
Oil Type:
Refer to manual for specific API service classification and viscosity grade (e.g., SAE 20W-40 or 10W-40 motorcycle oil).
Oil Capacity:
Refer to manual for precise capacity (e.g., approximately 1.7 - 1.9 liters with filter change).
Cooling System
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh sequential manual gearbox
Clutch Type:
Wet, multi-plate
Final Drive:
Chain drive
Features
Gear Ratios:
Refer to manual for specific gear ratios for each speed.
Transmission Oil Type:
Refer to manual for specifications (typically motorcycle gear oil, SAE 80W-90).
📐 Dimensions
Exterior
Overall Length:
Refer to manual for exact dimensions.
Overall Width:
Refer to manual for exact dimensions.
Overall Height:
Refer to manual for exact dimensions.
Weights
Dry Weight:
Refer to manual for exact dry weight (typically around 140-150 kg).
Wet Weight:
Refer to manual for exact wet weight.
Fuel Tank Capacity:
Refer to manual for exact capacity (typically around 10-12 liters).
🛡️ Safety Features
Ratings
Crash Test Data:
N/A for this era of motorcycle manual; focus is on mechanical safety.
Active Features
Braking System:
Front: Disc brake; Rear: Drum brake. Specifics on caliper, rotor, and drum size detailed in manual.
Lighting:
Headlight, taillight, brake lights, turn signals (if equipped). Bulb specifications in manual.
Passive Features
Frame Construction:
Steel cradle frame construction.
💡 Technology Features
Infotainment
Infotainment System:
N/A - Classic motorcycle with analog instrumentation.
Driver Assistance
Rider Assistance:
N/A - Basic mechanical systems only.
Connectivity
Connectivity Features:
N/A - No electronic connectivity.
Electrical System
Starter Type:
Kick starter. Electric start may have been an option on some SR250G variants, but the manual likely covers both or primary method.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual; typically every 3,000 - 5,000 km or 6-12 months.
Spark Plug Replacement:
Refer to manual; typically every 10,000 - 15,000 km or annually.
Air Filter Cleaning/Replacement:
Refer to manual; periodic cleaning and replacement based on riding conditions.
Chain Lubrication And Adjustment:
Refer to manual; frequent checks recommended, especially after wet riding.
Valve Clearance Check:
Refer to manual; typically at higher mileage intervals (e.g., 20,000 km).
Fluid Specifications
Engine Oil Spec:
Refer to manual for API SG/SH classification and SAE viscosity (e.g., 20W-40, 10W-40).
Brake Fluid Spec:
Refer to manual; likely DOT 3 or DOT 4.
Transmission Oil Spec:
Refer to manual; typically SAE 80W-90 GL-4 gear oil.
Known Issues
Common Wear Items:
Clutch wear, worn fork seals, carburetor jetting issues due to age and fuel quality, electrical connections degradation, chain and sprockets.
Specific Model Quirks:
Refer to manual for model-specific common issues and troubleshooting tips. Carburetor float bowl gaskets can degrade over time. Ignition coils can fail.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Corporation, founded in 1887, has a long and rich history in musical instruments, expanding into motorcycles in 1955 with the YA-1.
Model Evolution
Sr Series Origin:
The SR series, particularly the SR400 and SR500, are celebrated for their simplicity, reliability, and classic styling. The SR250 was a smaller displacement variant, often targeting urban riders and those seeking a lighter, more manageable machine with similar classic appeal.
Production
Production Period:
The SR250 and SR250G models were produced during the early 1980s, representing a specific era of Yamaha's single-cylinder motorcycle development.
Manufacturing Location:
Likely manufactured in Japan, consistent with Yamaha's primary production facilities during this period.
🏆 Awards & Recognition
Recognitions
Model Awards:
While specific awards for the SR250 are not widely publicized, the SR series is recognized for its enduring design, reliability, and role in the classic motorcycle market.
Ratings
Reliability Reputation:
Generally good reliability for the era, especially with proper maintenance. The simple, air-cooled single-cylinder design contributes to its robust nature.
Certifications
Manual Quality Standard:
Meets industry standards for technical repair documentation, providing detailed, accurate, and actionable information.
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