Yamaha Super TENERE XT 1200Z BIKE Workshop Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Super Ténéré XT1200Z Model Variant: XT1200Z Engine Type: Liquid-Cooled, 4-Stroke, DOHC Engine Displacement: 1199 cc 👋 Introduction Market Position Segment: Large-displacement adventure touring...

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类型: Motorcycle

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标签: Motorcycle Motorcycles Super TENERE XT 1200Z XT Models Yamaha

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Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Super Ténéré XT1200Z

Model Variant:

XT1200Z

Engine Type:

Liquid-Cooled, 4-Stroke, DOHC

Engine Displacement:

1199 cc

👋 Introduction

Market Position

Segment:

Large-displacement adventure touring motorcycle.

Target Audience:

Riders seeking a capable motorcycle for long-distance touring, commuting, and light off-road exploration, demanding reliability and robust performance.

Competitive Analysis

Key Competitors:

BMW R1250GS, Honda Africa Twin CRF1100L, KTM 1290 Super Adventure, Triumph Tiger 1200.

Key Features

Engine Architecture:

Torquey and reliable 1199cc parallel-twin engine, known for its smooth power delivery and durability.

Chassis Design:

Robust chassis, long-travel suspension, and comfortable ergonomics designed for extended riding periods and varied terrain.

Drivetrain Type:

Shaft drive, offering reduced maintenance compared to chain-driven motorcycles.

Electronics Suite:

Likely includes ABS, potentially traction control, and other rider aids depending on the specific model year and market.

📋 Manual Details

Coverage Areas

General Information:

Maintenance:

Specifications:

Engine:

Clutch:

Transmission:

Cooling System:

Fuel System:

Chassis:

Brake System:

Electrical System:

Troubleshooting:

Wiring Diagrams:

Owner Information:

Page Count

Estimated Pages:

Estimated 500-800 pages (typical for comprehensive workshop manuals of this scope)

Manual Type

Type:

Workshop Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed disassembly, inspection, repair, and reassembly of the 1199cc DOHC engine, including cylinder head, valve train, crankshaft, pistons, connecting rods, and lubrication system.

Fuel System And Emissions:

Diagnosis and repair of the fuel injection system (EFI), throttle bodies, fuel pump, fuel injectors, evaporative emission control system (EVAP), and exhaust system.

Cooling System:

Service and repair of the liquid cooling system, including radiator, water pump, thermostat, cooling hoses, and coolant specifications.

Clutch And Transmission:

Complete procedures for clutch inspection, adjustment, and replacement (likely wet multi-plate type), as well as internal transmission components, gear shifting mechanisms, and gearbox oil specifications.

Drivetrain And Final Drive:

Information on the shaft drive system, including driveshaft, bevel gear case, and final drive lubrication and maintenance.

Chassis And Suspension:

Front fork (upside-down telescopic), rear suspension (monoshock, linkage system), wheel bearings, steering head bearings, and general frame component inspection.

Brake System:

Front and rear brake system service, including hydraulic lines, master cylinders, calipers, brake pads, brake discs, brake fluid specifications (DOT 4 likely), bleeding procedures, and ABS system (if applicable).

Electrical System And Electronics:

Comprehensive coverage of the ignition system, lighting, battery, charging system (alternator/stator, regulator/rectifier), starter motor, fuses, relays, and onboard electronics, including ECU diagnostics.

Bodywork And Accessories:

Details on fairings, body panels, seat removal, luggage systems, and other external components.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter cleaning/replacement, spark plug service, chain/driveshaft lubrication and adjustment, tire pressure checks, brake fluid replacement, coolant flush.

Diagnostics:

Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) if applicable, and procedures for testing various electrical and mechanical components.

Disassembly And Reassembly:

Step-by-step instructions for removing, inspecting, repairing, and reinstalling major components and sub-assemblies.

Special Tool Usage:

Identification and use of specialized tools required for specific service procedures.

Torque Specifications:

Precise torque values for all critical fasteners and bolts.

Wiring Diagram Interpretation:

Detailed schematics for the electrical system, aiding in diagnosis and repair of electrical faults.

Technical Depth

Depth:

Comprehensive, covering everything from basic owner-level checks and routine maintenance to advanced engine rebuilds, electrical diagnostics, and chassis overhaul. Suitable for professional technicians and advanced DIY mechanics.

📊 Manual Specifications

File Format

Format:

PDF (Portable Document Format)

Searchability:

Likely searchable text for efficient information retrieval, assuming a well-created PDF.

Print Quality

Quality:

Printable, allowing users to print specific sections or the entire manual for hands-on use. Quality depends on the original scan/creation.

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper:

N/A (Digital PDF format)

File Size

Size:

⚙️ Engine Specifications

Primary Engine

Engine Configuration:

Parallel-twin

Bore X Stroke:

98.0 mm x 79.5 mm (typical for this engine)

Compression Ratio:

11.0:1 (typical)

Valve Train:

DOHC, 4 valves per cylinder, chain driven camshafts.

Cooling Method:

Liquid-cooled

Performance

Horsepower:

Approx. 110-112 HP @ 7,250 RPM (varies by model year and market)

Torque:

Approx. 89-92 lb-ft @ 6,000 RPM (varies by model year and market)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with dual throttle bodies.

Fuel Type:

Unleaded gasoline, 91 octane or higher recommended.

Fuel Tank Capacity:

Approx. 23 Liters (6.1 US gallons)

🔧 Transmission

Standard

Transmission Type:

Constant mesh 6-speed manual.

Optional

Transmission Options:

N/A (Standard 6-speed manual transmission)

Features

Final Drive:

Shaft drive.

📐 Dimensions

Exterior

Overall Length:

Approx. 2,255 mm (88.8 in)

Overall Width:

Approx. 980 mm (38.6 in)

Overall Height:

Approx. 1,410 mm (55.5 in)

Wheelbase:

Approx. 1,540 mm (60.6 in)

Ground Clearance:

Approx. 205 mm (8.1 in)

Weights

Wet Weight:

Approx. 261 kg (575 lbs) (fully fueled)

Dry Weight:

Approx. 247 kg (545 lbs)

Wheels Tires

Front Tire Size:

90/90-21 M/C 54S

Rear Tire Size:

150/70R17 M/C 69V

Front Wheel Type:

Spoked aluminum alloy, 21-inch.

Rear Wheel Type:

Spoked aluminum alloy, 17-inch.

🛡️ Safety Features

Ratings

Safety Certification:

Meets or exceeds relevant national and international motorcycle safety standards. Specific crash test ratings not typically published for motorcycles in the same way as cars.

Active Features

Standard Anti-lock Braking System (ABS), likely switchable.

Traction Control:

Likely features Traction Control System (TCS) depending on model year, adjustable for different riding conditions.

Lighting:

Powerful dual headlights (halogen or LED depending on generation), LED tail light, and integrated turn signals.

Passive Features

Frame Construction:

Durable steel semi-double cradle frame designed for stability and rigidity.

Ergonomics:

Comfortable upright riding position, adjustable windscreen for wind protection.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital LCD instrument cluster displaying speed, RPM, gear position, fuel level, temperature, clock, trip meters, and warning lights.

Driver Assistance

ABS System:

Bosch ABS system, typically linked front and rear, with a possibility of it being switchable for off-road riding.

Traction Control System:

Yamaha's Traction Control System (TCS), offering different modes to suit riding conditions.

Connectivity

Diagnostic Port:

On-board diagnostic port for connection to diagnostic tools, detailed in the electrical section.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 6,000 miles (10,000 km) or 12 months, whichever comes first.

Oil Filter Change:

At each engine oil change.

Air Filter Inspection:

Every 6,000 miles (10,000 km), clean or replace as needed.

Spark Plug Replacement:

Typically around 18,000-24,000 miles (30,000-40,000 km), check manual for exact spec.

Brake Fluid Flush:

Every 2 years or as per manual recommendation.

Coolant Replacement:

Every 2 years or per manual recommendation, coolant type: Yamalube Yamacoolant Advanced or equivalent.

Fluid Specifications

Engine Oil Type:

Yamalube 4-AT Full Synthetic SAE 10W-40 or API SG, JASO MA or MA2 certified.

Engine Oil Capacity:

Approx. 4.2 Liters (4.4 US qt) with filter change.

Gearbox Oil Type:

Yamaha Gear Oil 10W-30 or API GL-3/GL-4 SAE 80.

Final Drive Oil Type:

Yamaha Hypoid Gear Oil SAE 85W-90 API GL-5 or equivalent.

Brake Fluid Type:

DOT 4.

Known Issues

Common Wear Items:

Clutch plates (depending on riding style), brake pads, tires, fork seals, swingarm bearings, and final drive splines.

Potential Electrical Gremlins:

Some owners report occasional minor electrical glitches, often related to grounds or connectors, which this manual will help diagnose.

Shaft Drive Maintenance:

Regular lubrication of the final drive splines is crucial to prevent wear and seizing, a key topic covered in the manual.

📚 Vehicle History

Brand Heritage

Yamaha Motorcycles:

Yamaha Motor Company has a long and storied history in motorsports and motorcycle manufacturing, known for innovation, performance, and reliability across various disciplines.

Model Evolution

Tenere Lineage:

The Ténéré name has a rich off-road and adventure touring heritage for Yamaha, dating back to the XT500 and the Paris-Dakar rallies. The XT1200Z represents the modern interpretation of this legacy.

Production

Initial Release:

The first generation of the Super Ténéré XT1200Z was introduced in late 2009 for the 2010 model year.

Generations Updates:

The model has seen updates, including revisions to electronics, styling, and potentially engine performance tuning across various model years.

🏆 Awards & Recognition

Recognitions

Adventure Touring Acclaim:

The Super Ténéré has consistently received positive reviews from motorcycle publications for its comfort, versatility, and capability in the adventure touring segment.