Yamaha T135 2005 Digital Factory Service Repair Manual Pdf

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类型: Motorcycle

斯库: 144120

标签: 2005 Motorcycle Motorcycles T135 Yamaha

产品多属性

Description

The Yamaha T135, introduced in 2005 as part of its First Generation, is a performance-oriented underbone motorcycle celebrated for its sporty design and practical commuting capabilities. Often recognized by regional names such as 'Exciter' or 'Lagenda', this model distinguished itself in the competitive Asian market with its liquid-cooled 135cc SOHC engine, disc brakes, and styling cues borrowed from larger motorcycles. Its robust engineering and reliable performance have made it a popular choice for riders seeking a blend of agility and spirited performance in their daily transport. This comprehensive Factory Service Repair Manual provides detailed guidance for the Yamaha T135. It covers essential areas including general information, technical specifications, periodic maintenance, engine service, cooling and fuel systems, chassis, and the electrical system. The manual offers step-by-step procedures for routine maintenance, component removal and installation, engine tuning, carburetor overhaul, brake servicing, and electrical diagnostics. It is an indispensable resource for owners, mechanics, and technicians to ensure the proper upkeep, repair, and optimal performance of the T135.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Year:

Generation

Generation:

First Generation

Codes

Model Code Identifier:

T135 (Specific chassis codes may vary by region, e.g., LC135)

👋 Introduction

Market Position

Market Position:

The Yamaha T135 (often known by regional names like 'Exciter' or 'Lagenda' in Southeast Asia) was positioned as a high-performance underbone or 'cub' motorcycle, offering a blend of sporty aesthetics and practical commuting capabilities.

Competitive Analysis

Competitive Analysis:

Competed with other performance-oriented underbone motorcycles from brands like Honda (e.g., Supra X 125), Suzuki (e.g., Raider 150), and Kawasaki in key Asian markets. It distinguished itself with its sporty design and often a more potent engine for its class.

Key Features

Key Features:

• Sporty styling inspired by larger motorcycles

• Liquid-cooled engine for consistent performance

• Disc brakes for enhanced stopping power

• Often featured LED taillights and modern instrumentation

• Available in various configurations including automatic and manual clutch variants

📋 Manual Details

Coverage Areas

Coverage Areas:

• General Information

• Specifications

• Periodic Checks and Adjustments

• Engine

• Cooling System

• Carburetor

• Chassis

• Electrical System

• Troubleshooting

Page Count

Page Count:

Not Specified (Typical factory service manuals can range from 200-500 pages)

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English (Implied by product description)

Format

Format:

Compatibility

Software Requirements:

Adobe PDF Reader

Operating System Compatibility:

Windows and Mac OS (and most modern gadgets like smartphones/tablets)

📖 Manual Coverage

Systems Covered

Systems Covered:

• Engine Mechanical (Top End, Bottom End, Lubrication)

• Fuel System (Carburetion, Fuel Pump, Fuel Filter)

• Ignition System

• Cooling System (Radiator, Fan, Thermostat)

• Transmission (Clutch, Gearbox)

• Chassis Components (Frame, Suspension, Steering)

• Brake System (Front and Rear)

• Wheels and Tires

• Electrical System (Wiring Diagrams, Lights, Starter, Battery)

• Instrument Panel and Gauges

• Emissions Control System (if applicable)

• Troubleshooting Guides and Diagnostic Procedures

Procedures Included

Procedures Included:

• Routine Maintenance (Oil Changes, Filter Replacements, Spark Plug Inspection)

• Component Removal and Installation

• Engine Tuning and Adjustment

• Carburetor Overhaul and Adjustment

• Brake System Bleeding and Pad Replacement

• Suspension Component Service

• Electrical System Diagnostics

• Troubleshooting of common operating issues

• Torque Specifications for critical fasteners

• Special tool requirements for specific procedures

Technical Depth

Technical Depth:

Comprehensive (Covers from basic maintenance and adjustments to detailed engine teardown, repair, and electrical diagnostics)

Diagnostic Procedures

Diagnostic Procedures:

• Troubleshooting charts for common symptoms (e.g., starting problems, poor acceleration, electrical faults)

• Component testing procedures (e.g., ignition coil resistance, fuel pump output)

• Wiring diagrams for easy fault tracing

Technical Specifications

Technical Specifications Included:

• Engine dimensions and tolerances

• Torque values for critical fasteners (e.g., cylinder head, crankcase bolts)

• Electrical system specifications (e.g., battery voltage, bulb wattages)

• Wheel and tire specifications (sizes, pressures)

• Brake component specifications (e.g., pad thickness, disc runout)

Repair Procedures

Repair Procedures Included:

• Engine rebuild (cylinder, piston, crankshaft)

• Transmission gear inspection and replacement

• Carburetor overhaul and jetting

• Brake caliper and master cylinder service

• Suspension fork seal replacement

• Electrical component diagnosis and repair (starter, generator, lighting)

Maintenance Schedules

Maintenance Schedules:

Detailed periodic maintenance schedules based on mileage or time, covering all major systems.

📊 Manual Specifications

File Format

File Format:

PDF (.pdf)

Print Quality

Print Quality:

Digital (Allows for zoom in/out, accessible on various devices)

Binding Type

Binding Type:

N/A (Digital format)

Paper Type

Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Primary Engine:

135cc, 4-stroke, SOHC, Liquid-cooled

Performance

Horsepower:

Typically around 10-12 HP (exact figures vary by market and specific tuning)

Torque:

Approximately 9-10 Nm (exact figures vary by market and specific tuning)

Fuel System

Fuel System:

Carburetor (Specific model like Mikuni VM26 or similar likely)

Ignition System

Ignition System:

CDI (Capacitor Discharge Ignition)

Cooling System

Cooling System:

Liquid Cooling (Radiator and Fan)

Lubrication System

Lubrication System:

Wet Sump

Bore X Stroke

Bore X Stroke:

Approx. 54 x 58.7 mm (subject to slight variations)

Compression Ratio

Compression Ratio:

Around 10.5:1 (typical for this class)

🔧 Transmission

Standard

Transmission Type:

4-speed Rotary (Manual Clutch) or Automatic Clutch (depending on variant)

Optional

Optional Transmission:

N/A (Primary variants were manual or auto-clutch)

Features

Clutch Type:

Wet, Multi-plate (for manual clutch models)

Gear Ratios

Gear Ratios:

Detailed ratios will be in the manual, crucial for performance tuning.

Final Drive

Final Drive:

Chain Drive

📐 Dimensions

Exterior

Overall Length:

Approx. 1900-1950 mm (varies by specific sub-model and region)

Overall Width:

Approx. 700-750 mm

Overall Height:

Approx. 1030-1050 mm

Wheelbase:

Approx. 1260-1280 mm

Weights

Curb Weight:

Approx. 105-110 kg (fully fueled)

Fuel Tank Capacity:

Approx. 4.0 Liters

Oil Capacity Engine:

Approx. 0.95 Liters (without filter change)

🛡️ Safety Features

Ratings

Safety Ratings:

Not applicable (Motorcycle, no standardized crash test ratings like cars)

Active Features

Active Safety Features:

• Front Disc Brake

• Rear Disc Brake (standard on most models)

• Responsive handling due to chassis design

Passive Features

Passive Safety Features:

• Sturdy frame construction

• Reflective elements

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic motorcycle instrumentation - speedometer, odometer, fuel gauge, indicator lights)

Driver Assistance

Driver Assistance Features:

Connectivity

Connectivity Features:

Lighting

Lighting Technology:

Halogen headlight, LED taillight on many variants.

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Typically every 3,000 - 5,000 km or 6 months, whichever comes first (Refer to manual for exact specification).

Spark Plug Replacement Interval:

Approximately every 10,000 - 15,000 km (depending on plug type).

Air Filter Cleaning Interval:

Every 5,000 km or as needed based on operating environment.

Valve Clearance Adjustment Interval:

Typically around 10,000 - 20,000 km, crucial for engine health.

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 10W-40 or 20W-40 motorcycle specific oil is recommended. Refer to manual for exact viscosity and API service classification.

Coolant Type:

Ethylene glycol based coolant, mixed with distilled water (50/50 ratio is standard). Refer to manual for specific Yamaha coolant or equivalent.

Known Issues

Known Issues And Common Fixes:

• Carburetor clogging due to fuel quality or infrequent use.

• Overheating issues if coolant levels are not maintained or radiator fins are blocked.

• Clutch wear on high-mileage models.

• Electrical connector corrosion in humid climates.

• Chain and sprockets require regular adjustment and lubrication.

Tune Up Components

Tune Up Components:

• Spark Plug

• Engine Oil and Filter

• Air Filter

• Fuel Filter

• Carburetor Jetting/Cleaning

📚 Vehicle History

Brand Heritage

Brand Heritage:

Yamaha Motor Company is a Japanese manufacturer known for its extensive range of motorcycles, musical instruments, and other powered products. In motorcycles, Yamaha has a strong legacy in performance and racing.

Model Evolution

Model Evolution:

The T135 was a significant model in Yamaha's underbone lineup, evolving from earlier models. It represented Yamaha's push for a more performance-oriented and visually appealing 'cub' segment.

Production

Production Start Year:

The T135 platform was introduced in the early to mid-2000s (2005 is a key year for this generation).

Manufacturing Locations:

Primarily produced in Southeast Asia, including Indonesia and Malaysia, to serve those markets.

🏆 Awards & Recognition

Recognitions

Recognitions And Awards:

While specific awards for the 2005 T135 model are not widely publicized, it was generally well-received in its target markets for its performance and styling, contributing to Yamaha's strong market share in the underbone segment.