Market Segment:
Sport Touring Motorcycle
Target Audience:
Enthusiasts seeking reliable long-distance touring with sporty handling characteristics.
Key Competitors:
Honda VFR800, Kawasaki GTR1000, BMW R1100RS, Triumph Sprint ST.
Model Identity:
Known for its torquey parallel-twin engine, comfortable riding position, and versatile performance suitable for both commuting and touring.
Manual Value Proposition:
Provides essential, accurate, and detailed information directly from the manufacturer, crucial for maintaining the longevity and performance of the Yamaha TDM900.
Engine:
Complete engine overhaul, internal components (pistons, rings, rods, crankshaft, bearings), cylinder head, valve train (camshafts, valves, springs, guides), oil pump, oil system, lubrication, cooling system (radiator, fan, oil cooler), timing systems.
Fuel System:
Carburetors (maintenance, cleaning, synchronization, jetting), fuel pump, fuel filter, fuel lines, intake system, air filter.
Transmission:
Clutch (operation, maintenance, replacement), gearbox, shift linkage, internal transmission components, transmission fluid changes.
Brakes:
Front and rear brake systems, brake pads, brake shoes, rotors, calipers, master cylinders, brake lines, brake fluid changes, bleeding procedures.
Suspension Steering:
Front forks (oil change, seal replacement, spring inspection), rear shock absorber, linkage systems, steering head bearings, wheel bearings, tire rotation and replacement, wheel alignment.
Electrical:
Ignition system, spark plugs, wiring harnesses, sensors, battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, indicators), electrical diagrams, troubleshooting electrical faults.
Bodywork Chassis:
Frame inspection, body panels, fairings, seat, fuel tank, exhaust system (muffler, headers, catalytic converter), fasteners, gaskets, seals, trim replacement.
Maintenance:
Routine servicing, oil changes, filter replacements, spark plug replacement, fluid changes (coolant, brake fluid, transmission fluid), chain maintenance, tire pressure checks, lubrication points.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault finding for engine, electrical, and mechanical systems, symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for all major vehicle components, including engine teardown and reassembly, transmission overhaul, suspension and brake system repairs, electrical component replacement.
Technical Specifications:
Torque specifications for all fasteners, fluid capacities, wear limits for engine and chassis components, electrical system specifications, component dimensions.
Depth:
Comprehensive: Covers basic maintenance to full engine and gearbox rebuilds, electrical diagnostics, and chassis repairs. Designed for professional technicians and skilled DIY mechanics.
Oil Change Interval:
Every 5,000 km or 6 months, whichever comes first.
Valve Clearance Check:
Every 20,000 km or 24 months.
Spark Plug Replacement:
Every 10,000 km or 12 months.
Engine Oil Grade:
SAE 20W-40 API SG or higher (Yamalube 4 recommended)
Coolant Type:
High-quality ethylene glycol-based coolant with distilled water (50:50 mix), Yamaha's Super Coolant recommended.
Common Wear Items:
Clutch plates, wheel bearings, steering head bearings, fork seals are common wear items subject to regular inspection and potential replacement based on mileage and riding conditions.
Carburetor Tuning:
Carburetors may require periodic adjustment or cleaning to maintain optimal performance, especially after long periods of inactivity or if using lower quality fuel.
