🏷️ Basic Information

Make:

Yamaha

Model:

TT-R110E

Year:

2009

Product Name:

2009 Yamaha TT-R110E Motorcycle Service Repair Manual

👋 Introduction

Target Audience:

Owners and technicians servicing the Yamaha TT-R110E, a popular entry-level off-road and trail motorcycle.

Manual Value Proposition:

Provides the same in-depth technical information used by Yamaha dealerships, enabling independent owners to perform factory-level diagnostics and repairs.

Document Authenticity:

Replicates the official Yamaha factory service manual, ensuring accuracy and completeness.

Diagnostic Tools:

Includes essential diagnostic procedures and specifications for identifying and resolving mechanical and electrical issues.

Maintenance Guidance:

Offers clear maintenance schedules and instructions to prolong the life and performance of the motorcycle.

📋 Manual Details

Systems Covered:

Engine, Fuel System, Carburetion, Ignition System, Electrical System, Transmission, Drivetrain, Suspension (Front & Rear), Brakes (Front & Rear), Chassis, Frame, Wheels, Tires, Steering, Bodywork, Lubrication, Troubleshooting, Maintenance Procedures

Page Count:

Approx. 200-300 (typical for this model/year service manual)

Manual Type:

Factory Service Manual / Repair Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Engine Systems:

Detailed breakdown of the 110cc 4-stroke engine, including cylinder head, cylinder, piston, crankshaft, camshaft, valve train, lubrication system, and cooling system (air-cooled).

Fuel And Carburetion Systems:

Comprehensive coverage of the carburetor (likely a Mikuni VM series), fuel delivery, fuel filter, and emissions control systems.

Ignition And Electrical Systems:

Includes ignition timing, CDI unit, spark plug specifications, stator, charging system, battery maintenance, lighting, and wiring diagrams.

Transmission And Drivetrain:

Covers the clutch operation, gearbox internals (likely 4-speed semi-automatic or manual), shift mechanism, and final drive (chain and sprockets).

Suspension And Steering:

Details on fork disassembly, oil type and level, rear shock absorber, linkage, and steering head bearing maintenance.

Braking Systems:

Front and rear brake system inspection, adjustment, pad replacement, and fluid specifications (if applicable, typically drum brakes on this model).

Chassis And Bodywork:

Frame inspection, seat, fuel tank, fenders, handlebars, and other body component removal and installation procedures.

Maintenance Procedures:

Regular scheduled maintenance tasks such as oil changes, air filter cleaning/replacement, spark plug service, chain lubrication/adjustment, brake checks, and valve clearance adjustments.

Troubleshooting Guides:

Diagnostic flowcharts and symptom-based troubleshooting for common issues related to starting, running, and electrical problems.

Repair And Rebuild Procedures:

Step-by-step instructions for major component disassembly, inspection, repair, and reassembly, including engine internal overhauls.

Technical Specifications Data:

Torque specifications for all fasteners, engine tolerances, fluid capacities, wiring diagrams, and component measurements.

Depth Of Coverage:

Comprehensive, suitable for both novice mechanics performing basic maintenance and experienced technicians undertaking complex repairs and engine rebuilds.

📊 Manual Specifications

File Format:

PDF (Portable Document Format), optimized for digital viewing and printing.

Print Quality:

High-resolution scans of original factory manual pages, ensuring clarity of text, diagrams, and illustrations.

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

Searchable Text:

Yes, the PDF is typically text-searchable, allowing for quick retrieval of specific information.

Usability:

Designed for workshop use, with clear step-by-step instructions, diagrams, and exploded views.

⚙️ Engine Specifications

Engine Type:

4-stroke, SOHC, 2-valve

Displacement:

110cc (109.6 cm³)

Bore X Stroke:

52.4 mm x 50.0 mm

Cooling System:

Air-cooled

Compression Ratio:

9.5:1 (typical)

Horsepower:

Approx. 7-9 HP (estimated for model year)

Torque:

Approx. 6-7 Nm (estimated for model year)

Carburetor Type:

Mikuni VM17 (typical)

Fuel Type:

Unleaded gasoline

Oil Type Recommendation:

Yamalube 4 10W-40 or equivalent API SG or higher, JASO MA

Oil Capacity:

0.80 L (without filter change); 0.90 L (with filter change)

🔧 Transmission

Transmission Type:

4-speed, Constant Mesh, Automatic Clutch (Semi-Automatic)

Clutch Type:

Wet, multiple-disc, automatic

Final Drive:

Chain drive

Shifting Pattern:

1-N-2-3-4 (Upward operation for gears, downward for neutral)

Transmission Oil Type:

Use engine oil (Yamalube 4 10W-40 or equivalent)

📐 Dimensions

Length:

1,640 mm (64.6 in)

Width:

735 mm (28.9 in)

Height:

1,015 mm (40.0 in)

Seat Height:

740 mm (29.1 in)

Wheelbase:

1,175 mm (46.3 in)

Wet Weight:

81 kg (178.6 lbs)

Fuel Capacity:

4.5 L (1.2 gal)

Front Tire Size:

2.50-14 4PR (Tube Type)

Rear Tire Size:

3.00-12 4PR (Tube Type)

Front Suspension Travel:

110 mm (4.3 in)

Rear Suspension Travel:

120 mm (4.7 in)

🛡️ Safety Features

Safety Ratings:

N/A (Off-road motorcycle, not subject to typical automotive safety ratings like NHTSA or Euro NCAP)

Braking System:

Front and rear drum brakes for reliable stopping power in off-road conditions.

Frame Construction:

Steel semi-double cradle frame provides rigidity and durability for off-road use.

💡 Technology Features

Infotainment System:

None (Basic off-road motorcycle design focused on functionality and durability).

Driver Assistance Features:

None (Focus on rider input and control).

Connectivity Features:

None.

🔧 Maintenance

Engine Oil Change:

Every 1,000 km (600 miles) or 6 months, whichever comes first. (Consult manual for exact interval for your riding conditions).

Air Filter Cleaning:

Every 500 km (300 miles) or as needed based on dusty conditions. Replacement interval typically 2,000 km (1,200 miles).

Spark Plug Service:

Inspect and clean every 1,000 km (600 miles). Replace as needed based on inspection (e.g., electrode wear, fouling).

Valve Clearance Check:

Every 4,000 km (2,500 miles).

Chain Lubrication And Adjustment:

Lubricate every 500 km (300 miles) or after riding in wet conditions. Adjust chain slack every 1,000 km (600 miles).

Brake Fluid Type:

N/A (Drum brakes, no hydraulic fluid)

Common Wear Items:

Brake pads (though drum), clutch plates (due to automatic operation), chain and sprockets, tires, and air filters are common wear items that require regular inspection and replacement.

Carburetor Cleaning:

Occasional carburetor cleaning or jetting adjustments may be necessary, especially if the bike sits for extended periods or is used in varying altitudes.

📚 Vehicle History

Yamaha Legacy:

Yamaha Motor Company has a long-standing reputation for producing high-quality, reliable, and performance-oriented motorcycles across various disciplines, including off-road.

Ttr Series Lineage:

The TT-R line is Yamaha's range of trail-oriented off-road bikes, known for their user-friendliness and durability. The TT-R110E is a successor to smaller displacement TT-R models and serves as an excellent platform for young riders transitioning into off-road motorcycling.

Manufacturing Location:

Typically manufactured in Japan or Southeast Asia by Yamaha Motor Company.

🏆 Awards & Recognition

Industry Awards:

While specific awards for the 2009 TT-R110E might not be widely documented, the TT-R line as a whole is recognized for its suitability as an entry-level trail bike, fostering confidence and skill development in young riders.

Owner Satisfaction:

Generally high owner satisfaction due to its reliability, ease of use, and the overall Yamaha brand reputation.