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2002 Yamaha TT-R125(P) TT-R125LW(P) Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: TT-R125 Model Variant: TT-R125(P), TT-R125LW(P) Year: 2002 Generation Generation Code: First Generation (1999-2007) 👋 Introduction Market Position Category: Lightweight Off-Road Motorcycle / Trail...
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类型: Motorcycle
厂商:
斯库: 360657
2002 Yamaha TT-R125(P) TT-R125LW(P) Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TT-R125
Model Variant:
TT-R125(P), TT-R125LW(P)
Year:
2002
Generation
Generation Code:
First Generation (1999-2007)
👋 Introduction
Market Position
Category:
Lightweight Off-Road Motorcycle / Trail Bike
Competitive Analysis
Competitors:
Honda CRF100F/125F, Kawasaki KLX125, Suzuki DR-Z125
Key Features
Target Audience:
Beginner to intermediate riders, youth riders, trail riding enthusiasts.
Design Philosophy:
User-friendly, reliable, and capable trail performance with Yamaha's renowned engineering.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Fuel System, Ignition System, Chassis, Suspension, Brakes, Electrical System, Cooling System, Lubrication System, Frame, Bodywork, Wheels, Tires, Troubleshooting, Maintenance
Page Count
Page Count:
Estimated 300-400 pages (typical for this model and era of service manual)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Digital (Instant Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Comprehensive coverage of internal engine components, including cylinder head, valves, piston, crankshaft, connecting rod, timing system, and lubrication.
Fuel System:
Detailed instructions for carburetor disassembly, cleaning, adjustment, and troubleshooting, including jetting information and float bowl setup.
Ignition System:
Information on the CDI ignition system, spark plug specifications, ignition timing, and troubleshooting ignition failures.
Transmission And Clutch:
Procedures for clutch inspection, adjustment, and replacement, as well as internal transmission inspection and maintenance for the 5-speed gearbox.
Suspension And Steering:
Front fork service (oil changes, seal replacement), rear shock absorber inspection, and steering stem bearing maintenance and adjustment.
Brake System:
Front and rear brake caliper service, pad replacement, brake fluid bleeding, and master cylinder inspection.
Electrical System:
Wiring diagrams, troubleshooting guides for lighting, charging system (stator, regulator/rectifier), and starter system components.
Chassis And Frame:
Information on frame inspection, swingarm pivot maintenance, and general chassis component inspection.
Procedures Included
Preventative Maintenance:
Scheduled maintenance intervals for oil changes, air filter cleaning, chain adjustment, and general inspection points.
Troubleshooting:
Diagnostic procedures and flowcharts for common starting, running, and electrical issues.
Rebuild Procedures:
Detailed step-by-step instructions for engine, carburetor, and brake system rebuilds.
Disassembly Reassembly:
Comprehensive guides for removing and reinstalling all major components and sub-assemblies.
Technical Depth
Depth:
Professional-level repair and diagnostics, suitable for home mechanics and dealership technicians.
📊 Manual Specifications
File Format
File Type:
Likely PDF (Portable Document Format)
Print Quality
Image Resolution:
Typically high resolution for clear diagrams and text, optimized for printing.
Binding Type
Binding:
N/A (Digital Download - no physical binding)
Paper Type
Paper Type:
N/A (Digital Download - no physical paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC
Displacement:
124cc
Bore X Stroke:
54 mm x 54 mm
Compression Ratio:
9.5:1
Cooling System:
Air-cooled
Performance
Horsepower:
Approx. 10-12 HP (estimated)
Torque:
Approx. 7-8 lb-ft (estimated)
Fuel System
Carburetor Model:
Teikei Y22P (or similar)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multi-plate
Features
Gear Ratios:
Specific gear ratios will be detailed within the manual for each gear.
📐 Dimensions
Exterior
Length:
Approx. 73.6 inches (1870 mm)
Width:
Approx. 31.3 inches (795 mm)
Height:
Approx. 44.1 inches (1120 mm)
Wheelbase:
Approx. 50.2 inches (1275 mm) for TT-R125LW, shorter for TT-R125L
Weights
Dry Weight:
Approx. 185 lbs (84 kg) for TT-R125LW
Fuel Capacity:
Approx. 1.6 gallons (6.0 L)
Dimensions
Seat Height:
Approx. 31.7 inches (805 mm) for TT-R125LW, lower for TT-R125L
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Off-road motorcycle, not subjected to automotive crash testing standards)
Active Features
Braking System:
Front: Disc brake, Rear: Drum brake (or Disc brake on some variants/years, manual will specify)
Passive Features
Lighting:
Headlight, taillight/brake light
💡 Technology Features
Infotainment
Features:
N/A (This is a minimalist off-road motorcycle, no electronic infotainment features).
Driver Assistance
Features:
N/A (No driver assistance systems on this model).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 600 miles or 6 months, or more frequently with hard use (refer to manual for specifics).
Air Filter Cleaning:
Every 300 miles or as needed based on conditions.
Chain Lubrication Adjustment:
Every 300 miles.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent SAE 10W-30 or 20W-40 API SG, JASO MA certified motorcycle oil).
Fork Oil Type:
Specific weight and quantity for front forks will be detailed in the manual (typically 5W or 10W).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Carburetor Clogging:
Common with small displacement bikes; regular cleaning and proper fuel storage can mitigate.
Cam Chain Noise:
Some instances of cam chain tensioner wear can occur over time; manual will detail inspection and replacement.
Suspension Seals:
Like any dirt bike, fork and shock seals can wear; manual provides replacement procedures.
📚 Vehicle History
Brand Heritage
Yamaha Offroad Legacy:
Yamaha has a long and successful history in off-road motorcycling, known for durability and performance in their YZ and TT-R lines.
Model Evolution
Tt R Line Introduction:
The TT-R125 was introduced as a capable trail bike designed to fill the gap for youth and beginner riders transitioning to larger displacement motorcycles.
Lw Variant:
The 'LW' designation typically signifies a longer swingarm and larger front wheel (21-inch vs. 19-inch), offering improved off-road capability and higher seat height for taller riders.
Production
Production Period:
The TT-R125 platform was produced from 1999 through 2007.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
The TT-R125 line is generally well-regarded for its reliability, ease of use, and suitability as a learning platform for young riders.
Ratings
User Reviews:
Consistently receives positive user reviews for durability and trail capability.
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