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2000 Yamaha TT-R125LW(M) Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Yamaha Model: TT-R125LW Year: 2000 Variant: LW (Long Wheelbase) Codes Model Code: (M) 👋 Introduction Market Position Segment: Entry-level to intermediate off-road/trail motorcycle. Target Audience:...
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类型: Motorcycle
厂商:
斯库: 336212
2000 Yamaha TT-R125LW(M) Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TT-R125LW
Year:
2000
Variant:
LW (Long Wheelbase)
Codes
Model Code:
(M)
👋 Introduction
Market Position
Segment:
Entry-level to intermediate off-road/trail motorcycle.
Target Audience:
Youth riders, trail riders, beginners in motocross and off-road riding.
Competitive Analysis
Competitors:
Honda CRF100F/CRF125F, Kawasaki KLX125/KLX140, Suzuki DR-Z125.
Key Features
Vehicle Strengths:
Reliability, ease of maintenance, beginner-friendly power delivery, rugged build quality, long wheelbase for stability.
Manual Value Proposition
Purpose:
To provide owners and technicians with the authoritative, factory-specified information required for proper maintenance, repair, and troubleshooting of the 2000 Yamaha TT-R125LW(M).
📋 Manual Details
Coverage Areas
Market Coverage:
Global (primarily North America and Europe)
Page Count
Number Of Pages:
Estimated 300-400 pages (typical for a comprehensive service manual of this era)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF) - High Resolution, Searchable, Printable
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, including cylinder, piston, crankshaft, camshaft, valve train, lubrication system, cooling system (air-cooled specifics), and related components.
Fuel System:
Carburetor disassembly, cleaning, adjustment, and troubleshooting (Mikuni VM20 or similar), fuel tank, fuel lines, and petcock.
Transmission:
Gearbox disassembly, inspection, lubrication, and reassembly. Shifting mechanism and related components.
Clutch:
Clutch operation, adjustment, friction plates, pressure plates, and springs.
Electrical System:
Ignition system (CDI, spark plug), lighting (headlight, taillight, brake light), charging system (stator, flywheel), wiring diagrams, battery maintenance, and troubleshooting.
Suspension:
Front fork (telescopic) disassembly, seal replacement, oil levels, and specifications. Rear shock absorber inspection and replacement. Swingarm and linkage maintenance.
Brakes:
Front and rear brake system maintenance (drum brakes for this model), including brake shoe inspection, adjustment, and replacement. Brake lever and cable adjustment.
Chassis:
Frame inspection, headstock bearing maintenance, steering system adjustment, and wheel bearing service.
Bodywork:
Removal and installation of fenders, seat, fuel tank cover, side panels, and handlebars.
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, chain lubrication and adjustment, air filter cleaning/replacement, spark plug replacement, valve clearance checks, brake adjustments, and general inspection points.
Troubleshooting:
Step-by-step diagnostic procedures for common performance issues, starting problems, electrical faults, and component failures, often with symptom-based troubleshooting charts.
Repair:
Detailed instructions for disassembly, inspection, repair, and reassembly of all major mechanical and electrical components.
Overhaul:
Comprehensive instructions for complete engine and gearbox rebuilds.
Technical Specifications:
Torque values, clearances, fluid capacities, wiring diagrams, and measurement specifications for all components.
Technical Depth
Depth:
Expert-level. Covers everything from basic rider maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and specifications for professional or advanced amateur mechanics.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Text-searchable for quick access to specific topics and keywords.
Print Quality
Quality:
High resolution for clear viewing of illustrations and text. Designed for clear printing.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, Air-cooled
Displacement:
124 cc
Bore X Stroke:
54.0 mm x 54.5 mm
Compression Ratio:
9.5:1
Valve Clearance Intake:
0.04 - 0.08 mm (cold)
Valve Clearance Exhaust:
0.06 - 0.10 mm (cold)
Performance
Horsepower Est:
Approximately 10-12 HP (at crankshaft, typical for class)
Torque Est:
Approximately 7-8 lb-ft (at crankshaft, typical for class)
Fuel System
Carburetor Model:
Mikuni VM20 (typical)
Fuel Type:
Unleaded gasoline (87 octane or higher recommended)
Lubrication
Oil Type:
Yamalube 4 (or SAE 10W-30 API SE, SF, SG, SH, SJ, SL category service oil)
Oil Capacity:
0.80 L (0.85 US qt, 0.70 Imp qt) without oil filter change; 0.90 L (0.95 US qt, 0.79 Imp qt) with oil filter change.
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 5-speed
Gear Ratios:
1st: 2.615, 2nd: 1.818, 3rd: 1.333, 4th: 1.050, 5th: 0.857 (typical ratios, specific values in manual)
Clutch Type:
Wet, multiple-disc
Features
Drive Type:
Chain drive
Final Drive Ratio:
52/14 (typical, 3.714:1)
Transmission Oil Type:
Yamalube 4 (or SAE 10W-30 API SE, SF, SG, SH, SJ, SL category service oil)
Transmission Oil Capacity:
0.52 L (0.55 US qt, 0.46 Imp qt)
📐 Dimensions
Exterior
Length:
1,840 mm (72.4 in)
Width:
770 mm (30.3 in)
Height:
1,085 mm (42.7 in)
Seat Height:
840 mm (33.1 in)
Ground Clearance:
290 mm (11.4 in)
Wheelbase:
1,295 mm (51.0 in)
Weights
Dry Weight:
82 kg (180.8 lbs)
Wet Weight Est:
Approx. 87 kg (191.8 lbs) with fluids
Wheels Tires
Front Tire:
2.50-21 4PR
Rear Tire:
4.10-18 4PR
Front Brake Type:
Drum
Rear Brake Type:
Drum
Front Suspension Type:
Telescopic fork
Front Suspension Travel:
170 mm (6.7 in)
Rear Suspension Type:
Swingarm (Monocross suspension)
Rear Suspension Travel:
170 mm (6.7 in)
🛡️ Safety Features
Ratings
Safety Certification:
N/A (Off-road vehicle, not typically road-legal or crash-tested by NHTSA/Euro NCAP)
Active Features
Braking System:
Mechanical drum brakes front and rear for reliable stopping power in off-road conditions.
Passive Features
Frame Construction:
Steel diamond frame for durability and rider confidence in rough terrain.
Long Wheelbase:
LW model features a longer wheelbase for increased stability, particularly important for less experienced riders.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic off-road motorcycle with no advanced electronics or infotainment features).
Driver Assistance
Assistance Features:
N/A (No electronic rider aids like ABS, traction control, or riding modes).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months.
Clutch Cable Adjustment:
As needed, check free play regularly (refer to manual for spec).
Chain Lubrication Adjustment:
Every 500 km (300 miles) or after riding in wet conditions. Check slack regularly.
Air Filter Cleaning:
Every 1,000 km (600 miles) or as needed based on dust conditions.
Spark Plug Inspection:
Every 3,000 km (1,800 miles).
Valve Clearance Check:
Every 6,000 km (3,600 miles).
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-30
Fork Oil Type:
Yamaha Fork Oil G-10 (or equivalent SAE 10W fork oil)
Fork Oil Level:
140 mm (5.51 in) (measured from the top of the inner tube with the fork fully compressed and spring removed)
Known Issues
Carburetor Fouling:
Can occur with infrequent use or poor fuel quality, leading to starting issues or rough running. Regular cleaning and use of fuel stabilizer recommended.
Clutch Wear:
Friction plates can wear over time, especially with aggressive riding, leading to clutch slip. Manual covers inspection and replacement.
Suspension Seals:
Front fork seal leaks are not uncommon and are addressed in the manual for replacement.
Chain And Sprockets:
Wear on the chain and sprockets is expected with use; regular maintenance and replacement are covered.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Corporation is renowned globally for its high-performance motorcycles, musical instruments, and marine products. In the motorcycle sector, Yamaha has a rich history of innovation and success in various racing disciplines, including off-road, MotoGP, and Superbike.
Model Evolution
Tt-R Lineage:
The TT-R line was introduced as Yamaha's modern offering for the youth and recreational off-road market, replacing older models. The TT-R125 was a significant model, offering a step-up from smaller 80cc class bikes, bridging the gap to larger displacement machines.
2000 Model Year:
The 2000 model year represents one of the early iterations of the TT-R125, establishing its core specifications and features that would carry forward with minor updates in subsequent years. The LW variant specifically catered to riders needing more stability and legroom.
Production
Manufacturing Location:
Primarily manufactured in Japan and/or through Yamaha's global production facilities.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2000 TT-R125LW are not widely documented, the TT-R line generally received praise for its durability, ease of use, and value in the youth off-road market.
Ratings
Consumer Reviews:
Consistently rated well by owners for reliability, suitability for beginner riders, and ease of maintenance. Often cited as a great value for money in its class.
Certifications
Emissions Certification:
Meets relevant emissions standards for off-road vehicles of its era and region of sale.
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