2004 Yamaha TT-R225/L Motorcycle Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: TT-R225 Model Variant: L Year: 2004 Vehicle Type: Motorcycle Category: Dual-Sport / Off-Road Engine Configuration: Single-Cylinder Engine Displacement: 223cc Engine Cooling: Air-Cooled Engine...

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类型: Motorcycle

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标签: 2004 Motorcycle Motorcycles TT Models TT-R225 TT-R225L Yamaha

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Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

TT-R225

Model Variant:

Year:

Vehicle Type:

Motorcycle

Category:

Dual-Sport / Off-Road

Engine Configuration:

Single-Cylinder

Engine Displacement:

223cc

Engine Cooling:

Air-Cooled

Engine Stroke:

4-Stroke

Manual Product Name:

2004 Yamaha TT-R225/L Motorcycle Service Repair Manual

👋 Introduction

Market Position

Market Segment:

Entry-level to intermediate dual-sport and trail riding.

Target Audience:

Beginner to experienced riders seeking a reliable and maintainable off-road/dual-sport machine.

Competitive Analysis

Key Competitors:

Honda CRF230F, Kawasaki KLX250S, Suzuki DR-Z250.

Key Features

Vehicle Strengths:

Robust engine, user-friendly power delivery, reliable off-road capability, ease of maintenance.

Manual Value Proposition:

Empowers owners to perform all maintenance and repairs, saving dealership costs and maximizing vehicle longevity.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive Service and Repair

Specific Models Covered:

2004 Yamaha TT-R225, 2004 Yamaha TT-R225L

Page Count

Estimated Page Count:

Approx. 300-400 pages

Manual Type

Manual Type:

Service Repair Manual

Language

Language:

English

Format

Format:

Digital (Likely PDF), potentially Print

📖 Manual Coverage

Systems Covered

Engine Overhaul:

Complete disassembly, inspection, repair, and reassembly of engine components.

Fuel System:

Carburetor tuning, cleaning, and rebuild; fuel tank and petcock maintenance.

Ignition System:

Spark plug specifications, coil testing, CDI unit troubleshooting.

Lubrication System:

Oil change procedures, oil filter replacement, oil pump inspection.

Cooling System:

Air cooling system maintenance and inspection (fin cleaning).

Exhaust System:

Muffler and header pipe maintenance, gasket replacement.

Transmission Drivetrain:

Clutch operation, maintenance, and replacement; gearbox inspection and repair; chain and sprockets maintenance.

Suspension Front:

Fork seal replacement, oil level checks, spring inspection, damping adjustments (if applicable).

Suspension Rear:

Shock absorber inspection, linkage maintenance, bushing replacement.

Braking System Front:

Brake pad replacement, caliper servicing, fluid flush and bleed, master cylinder inspection.

Braking System Rear:

Brake shoe replacement, drum cleaning and inspection, lever adjustment.

Electrical System:

Wiring diagrams, battery maintenance, charging system testing (stator, regulator/rectifier), lighting system troubleshooting.

Chassis Frame:

Frame inspection, steering head bearing maintenance, swingarm pivot bearing service.

Wheels Tires:

Wheel bearing inspection and replacement, tire pressure recommendations, spoke tensioning.

Bodywork Plastics:

Removal and installation of fenders, fuel tank, seat, and side panels.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain lubrication and adjustment, air filter cleaning/replacement, spark plug checks.

Troubleshooting:

Diagnostic procedures for common performance issues, starting problems, and electrical faults.

Major Repairs:

Engine rebuilds, transmission overhauls, suspension servicing, electrical system diagnostics and repair.

Component Replacement:

Step-by-step guides for replacing parts like brake pads, clutch plates, wheel bearings, and fork seals.

Torque Specifications:

Precise torque values for critical fasteners during assembly and disassembly.

Wiring Diagrams:

Detailed electrical schematics for accurate diagnosis and repair of the electrical system.

Technical Depth

Depth Level:

Expert-level detail, akin to dealership workshop manuals.

Diagnostic Tools:

Information on specialized tools and techniques required for advanced diagnostics.

Special Tool Requirements:

Lists and descriptions of Yamaha-specific or common specialty tools needed for repairs.

📊 Manual Specifications

File Format

Digital Format Details:

Typically PDF with searchable text for easy navigation and printing.

Print Quality

Print Quality Description:

High-resolution scans ensuring clear diagrams and legible text.

Binding Type

Binding Type Description:

If printed, likely spiral-bound or perfect-bound for lay-flat usability in a workshop.

Paper Type

Paper Type Description:

If printed, durable, possibly coated paper to withstand workshop environments.

⚙️ Engine Specifications

Primary Engine

Engine Type:

SOHC, 4-Valve, 4-Stroke

Bore X Stroke:

67.0 mm x 63.2 mm

Compression Ratio:

9.5:1

Carburetor Model:

Mikuni VM26

Ignition Type:

CDI (Capacitor Discharge Ignition)

Spark Plug Type:

NGK CR7E (or equivalent)

Performance

Claimed Horsepower:

Approx. 17-19 HP (at crankshaft, varies by source)

Claimed Torque:

Approx. 13-15 lb-ft (at crankshaft, varies by source)

Fuel System

Fuel Delivery:

Carbureted

Fuel Type:

Unleaded Gasoline (91 octane recommended)

Fuel Tank Capacity:

2.6 US gal (9.8 L)

🔧 Transmission

Standard

Transmission Type:

Constant-mesh 5-speed

Clutch Type:

Wet, multi-plate

Final Drive:

O-ring sealed chain

Gear Ratios:

Refer to manual for specific ratios (e.g., 1st: 2.833, 2nd: 1.933, 3rd: 1.400, 4th: 1.130, 5th: 0.917)

Features

Transmission Fluid:

Yamaha Motorcycle Gear Oil (or SAE 10W-40 API SG or higher) - Capacity: 0.65 L (0.69 US qt)

📐 Dimensions

Exterior

Overall Length:

81.7 in (2075 mm)

Overall Width:

32.1 in (815 mm)

Overall Height:

45.5 in (1155 mm)

Seat Height:

33.7 in (855 mm)

Ground Clearance:

11.8 in (300 mm)

Wheelbase:

55.1 in (1400 mm)

Weights

Dry Weight:

239 lbs (108.5 kg)

Wet Weight:

254 lbs (115 kg)

🛡️ Safety Features

Ratings

Safety Features Focus:

Standard motorcycle safety features, emphasis on rider control and vehicle stability in off-road conditions.

Active Features

Braking System Type:

Front: Disc Brake, Rear: Drum Brake

Tire Specifications:

Front: 80/100-21 51P, Rear: 110/100-18 64P

Passive Features

Lighting:

Headlight, Taillight, Brake Light, Turn Signals (depending on L model designation/market)

💡 Technology Features

Infotainment

Infotainment Features:

N/A - This is a basic off-road motorcycle, not equipped with modern infotainment systems.

Driver Assistance

Driver Assistance Features:

N/A - Focus is on mechanical systems and rider input, not electronic driver assistance.

Connectivity

Connectivity Features:

N/A - No electronic connectivity features.

🔧 Maintenance

Service Intervals

Initial Service:

First service typically at 600 miles (1000 km) for oil change and inspection.

Regular Oil Changes:

Every 1,000 miles (1600 km) or 6 months, whichever comes first.

Air Filter Cleaning:

Every 600 miles (1000 km) or more frequently in dusty conditions.

Chain Maintenance:

Lubricate and adjust chain every 300 miles (500 km).

Fluid Specifications

Engine Oil Type:

Yamalube 4 (or equivalent SAE 10W-40 API SG or higher)

Engine Oil Capacity:

0.80 L (0.85 US qt) without filter change; 0.90 L (0.95 US qt) with filter change

Brake Fluid:

DOT 3 or DOT 4

Known Issues

Common Wear Items:

Clutch plates, brake pads/shoes, chain and sprockets, front fork seals due to off-road use.

Carburetor Performance:

Can be susceptible to clogging if fuel is left stagnant or is of poor quality; requires periodic cleaning and adjustment.

Suspension Durability:

While generally robust, heavy use can lead to premature fork seal wear or shock absorber degradation.

📚 Vehicle History

Brand Heritage

Yamaha Legacy:

Yamaha Motor Company, a globally recognized manufacturer with a long history in motorcycles, musical instruments, and other powered products.

Model Evolution

Tt R Series Lineage:

The TT-R series represents Yamaha's popular line of trail and dual-sport motorcycles, known for their versatility and reliability. The TT-R225 succeeded earlier TT models and was itself a precursor to later 250cc trail bikes.

Production

Production Period:

The TT-R225 was produced from the late 1990s through the mid-2000s, with the 2004 model being a refinement of the platform.

🏆 Awards & Recognition

Recognitions

General Reputation:

The TT-R225 is generally regarded as a dependable and capable trail bike, praised for its ease of use and affordability within its class.