2006 Yamaha TT-R50E Owner‘s/Motorcycle Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: TT-R50E Year: 2006 Codes Vin Decoder Prefix: JY4 👋 Introduction Market Position Vehicle Segment: Entry-level youth off-road motorcycle, designed for beginner riders and...

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类型: Motorcycle

斯库: 409470

标签: 2006 Motorcycle Motorcycles TT Models TT-R50E Yamaha

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

TT-R50E

Year:

Codes

Vin Decoder Prefix:

👋 Introduction

Market Position

Vehicle Segment:

Entry-level youth off-road motorcycle, designed for beginner riders and recreational use.

Competitive Analysis

Key Competitors 2006:

Honda CRF50F, Kawasaki KLX110 (though larger, often cross-shopped), Suzuki JR50.

Key Features

Design Philosophy:

Emphasis on ease of use, low maintenance, and safety for young riders. Features like electric start and automatic clutch simplify operation.

Manual Value Proposition:

Provides dealership-level technical information, enabling owners to perform a wide range of maintenance and repairs, thereby reducing reliance on professional service and extending the vehicle's lifespan.

📋 Manual Details

Coverage Areas

Manual Type:

Owner's and Service Repair Manual

Language:

English

Format:

Digital (likely PDF)

Page Count

Estimated Page Count:

Approximately 150-250 pages (typical for combined owner/service manual for this class of vehicle)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete disassembly, inspection, repair, and reassembly of all internal engine components, including cylinder, piston, crankshaft, connecting rod, and valve train.

Engine Fuel System:

Carburetor adjustment, cleaning, and overhaul; fuel tank and line maintenance; fuel petcock operation.

Engine Ignition System:

Spark plug specifications, ignition timing checks, CDI unit testing, and troubleshooting.

Engine Lubrication System:

Oil change procedures, oil filter replacement, oil pump inspection and operation.

Transmission System:

Clutch adjustment and replacement, gearbox inspection and repair, shift mechanism operation.

Chassis Suspension:

Front fork disassembly, service, and adjustment; rear shock absorber inspection and replacement; swingarm and linkage maintenance.

Brakes:

Front and rear brake system inspection, adjustment, and component replacement (pads, shoes, cables, levers).

Wheels Tires:

Tire pressure specifications, wheel bearing maintenance, spoke tension checks, and replacement procedures.

Electrical System:

Wiring diagrams, battery maintenance, lighting system checks, fuse identification and replacement.

Bodywork Frame:

Plastic panel removal and installation, frame inspection, handlebar and control adjustments.

Procedures Included

Routine Maintenance:

Regular service intervals, oil changes, chain lubrication and adjustment, air filter cleaning/replacement, spark plug inspection.

Troubleshooting Diagnostics:

Systematic diagnostic charts and procedures for identifying and resolving common operational issues, including starting problems, poor performance, and electrical faults.

Engine Repair:

Detailed, step-by-step instructions for engine overhauls, component replacements (piston rings, valves, gaskets), and timing adjustments.

Transmission Repair:

Procedures for clutch service, gearbox disassembly and reassembly, and shift drum and fork inspection.

Suspension Service:

Front fork oil change and seal replacement, rear shock absorber inspection, and swingarm bearing service.

Brake Service:

Front and rear brake cable adjustment, caliper/drum inspection, and lining/pad replacement.

Electrical System Repair:

Troubleshooting electrical faults using wiring diagrams, battery testing, and component checks.

Carburetor Adjustment Overhaul:

Step-by-step instructions for carburetor cleaning, jet replacement, float level adjustment, and idle speed settings.

Technical Depth

Depth Of Coverage:

Comprehensive, mirroring dealership-level repair and maintenance procedures. Includes detailed specifications, torque values, and diagnostic guidance.

📊 Manual Specifications

File Format

Document Format:

Digital PDF (typically provided for easy access and searching)

Print Quality

Scan Resolution:

High-resolution scans ensuring clear diagrams, text, and images. Designed for readability on screen and for printing.

Binding Type

Binding Type If Physical:

N/A (digital format)

Paper Type

Paper Type If Physical:

N/A (digital format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, four-stroke, SOHC

Displacement:

Bore X Stroke:

39.0 mm x 41.4 mm

Compression Ratio:

9.5:1

Valve Clearance Intake:

0.05 mm (cold)

Valve Clearance Exhaust:

0.08 mm (cold)

Performance

Horsepower Estimated:

Approximately 3.2 HP @ 8,500 RPM (specifications can vary slightly by source)

Torque Estimated:

Approximately 2.5 lb-ft @ 7,500 RPM (specifications can vary slightly by source)

Fuel System

Carburetor Model:

Mikuni VM14 (typical for this model)

Fuel Type:

Unleaded gasoline (minimum 87 octane recommended)

Fuel Tank Capacity:

1.0 L (0.26 gal)

Fuel Delivery:

Gravity feed from fuel tank

🔧 Transmission

Standard

Transmission Type:

Automatic (3-speed)

Clutch Type:

Wet, multi-plate, automatic centrifugal

Drive Type:

Chain drive

Features

Gear Ratios:

1st: 2.750, 2nd: 1.750, 3rd: 1.235 (typical for the model, specific ratios provided in manual)

📐 Dimensions

Exterior

Overall Length:

1305 mm (51.4 in)

Overall Width:

640 mm (25.2 in)

Overall Height:

820 mm (32.3 in)

Seat Height:

560 mm (22.0 in)

Wheelbase:

905 mm (35.6 in)

Ground Clearance:

135 mm (5.3 in)

Weights

Curb Weight:

55 kg (121 lbs)

Dry Weight:

51 kg (112 lbs)

🛡️ Safety Features

Ratings

Vehicle Class Safety:

Off-road recreational vehicle, not intended for street use. Safety features are primarily design-related for rider control and stability.

Active Features

Throttle Limiter:

Adjustable throttle stop screw to limit acceleration and top speed for novice riders.

Engine Stop Switch:

Handlebar-mounted engine kill switch for immediate shutdown.

Passive Features

Low Seat Height:

Facilitates confident foot placement for beginner riders.

Automatic Clutch:

Eliminates the need for manual clutch operation, simplifying learning to ride.

Chain Guard:

Protects rider from contact with the drive chain and sprockets.

💡 Technology Features

Infotainment

Infotainment System:

N/A (basic off-road motorcycle design)

Driver Assistance

Driver Assistance Features:

N/A (basic off-road motorcycle design)

Connectivity

Connectivity Features:

N/A (basic off-road motorcycle design)

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 10 hours of operation or monthly, whichever comes first. Use SAE 10W-30 API SE SF or SG classification oil.

Air Filter Cleaning:

Every 10 hours of operation. Clean with mild soap and water, dry thoroughly, and lubricate with a suitable foam filter oil.

Spark Plug Inspection:

Every 10 hours of operation. Clean and check gap, replace if necessary. Recommended plug: NGK CR7HSA or DENSO U20FS-U.

Chain Lubrication Adjustment:

Every 5 hours of operation or after washing/riding in rain. Check and adjust chain slack (10-20 mm).

Valve Clearance Check:

Every 20 hours of operation or annually. Adjust as per specifications (Intake: 0.05mm, Exhaust: 0.08mm when cold).

Fluid Specifications

Engine Oil Type:

SAE 10W-30 API SE, SF, or SG

Engine Oil Capacity:

0.80 L (0.85 US qt) for oil change, 0.90 L (0.95 US qt) for filter change/overhaul.

Transmission Oil Type:

Yamaha-recommended engine oil (same as engine oil, SAE 10W-30)

Transmission Oil Capacity:

0.35 L (0.37 US qt)

Brake Fluid Type:

N/A (uses cable-actuated brakes)

Known Issues

Common Wear Items:

Brake pads/shoes, clutch plates (due to automatic operation), chain and sprockets, spark plug, air filter.

Carburetor Performance:

Can be susceptible to clogging from debris or stale fuel; requires regular cleaning and adjustment. Pilot jet may require specific attention.

Throttle Sticking:

Can occur if throttle cable is not properly lubricated or adjusted, or if dirt ingress occurs near the throttle tube.

Suspension Wear:

Front fork seals can wear over time, leading to oil leaks. Rear shock may lose damping effectiveness with heavy use.

📚 Vehicle History

Brand Heritage

Yamaha Motorcycles:

Yamaha Motor Company, established in 1955, has a long and storied history in motorsport and motorcycle manufacturing, renowned for innovation and performance.

Model Evolution

Tt-R Series Introduction:

The TT-R line represents Yamaha's commitment to entry-level and youth off-road riding, building on decades of dirt bike expertise.

Production

Tt-R50E Introduction Year:

First introduced in 2004.

Manufacturing Location Typical:

Japan (primary manufacturing hub for Yamaha's smaller displacement models)

🏆 Awards & Recognition

Recognitions

Model Awards:

While specific awards for the 2006 TT-R50E are not widely publicized, the TT-R line is consistently recognized for its suitability as a starter bike and for its durability in its class.

Ratings

Industry Ratings:

Highly rated by owners and publications for ease of use, reliability, and suitability for young riders.