Model:
TT350 / XT350 / TTR350 / TTR / TT-R350 / R350 / S / R / RE / L / C
Model Variants Covered:
TT350, XT350, TTR350, TTR, TT-R350, R350, S, R, RE, L, C
Production Years:
1985-2000
Segment:
Dual-sport / Off-road motorcycle
Target Audience:
Riders seeking a robust and capable dual-sport machine for trail riding, light street use, and general adventure touring.
Competitors Era:
Honda XR series, Suzuki DR series, Kawasaki KLR series, KTM EXC series.
Design Philosophy:
Yamaha's focus on performance, reliability, and off-road capability, translating the TT’s competitive motocross heritage into a more versatile dual-sport package.
Primary Coverage:
Yamaha TT350, XT350, TTR350, and related variants
Year Coverage:
1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000
Estimated Pages:
Refer to product details for exact count (typically 300-500 pages for a comprehensive factory manual)
Type:
Factory Repair Manual / Service Manual
Format:
Digital Download (PDF)
Engine:
Engine assembly, disassembly, top-end, bottom-end, valve train, lubrication, cooling system, ignition system, fuel system (carburetion), exhaust system.
Transmission:
Gearbox operation, disassembly, assembly, shifting mechanisms, lubrication.
Chassis And Suspension:
Frame, front fork (suspension), rear shock absorber (suspension), swingarm, steering assembly, wheel bearings, spokes, hubs.
Brakes:
Front and rear brake systems (disc or drum depending on model variant), hydraulic components, brake pads, calipers, master cylinders, levers, pedal.
Electrical System:
Wiring diagrams, lighting system, charging system (stator, regulator/rectifier), ignition system, battery, starter motor, horn, switches, indicators.
Fuel And Air System:
Carburetor (Mikuni VM series typically), fuel tank, fuel lines, air filter assembly, fuel petcock.
Body And Controls:
Body panels, seat, handlebars, levers, pedals, footpegs, cables (throttle, clutch), control linkages.
Maintenance:
Regular service intervals, oil changes, filter replacements, chain adjustment, lubrication points, spark plug service, air filter cleaning/replacement, brake fluid checks/changes.
Troubleshooting:
Diagnostic procedures for common issues, symptom-based troubleshooting guides, electrical system fault finding.
Repair:
Detailed step-by-step instructions for engine rebuilds, transmission overhauls, suspension repairs, brake system servicing, electrical component replacement, and bodywork.
Diagnostics:
Component testing, measurement specifications, common failure analysis.
Depth:
Comprehensive factory-level detail, suitable for DIY mechanics and professional technicians alike. Includes specifications, tolerances, and detailed diagrams.
Engine Type:
4-stroke, SOHC, air-cooled, single-cylinder
Displacement:
347cc (approximate for TT350/XT350)
Bore X Stroke:
Approx. 80.0 mm x 69.6 mm (typical for this displacement range)
Compression Ratio:
Typically around 9.5:1 to 10.0:1
Horsepower Estimate:
Approx. 25-30 HP (at crankshaft)
Torque Estimate:
Approx. 20-24 lb-ft (at crankshaft)
Carburetor Type:
Single Mikuni VM series carburetor (e.g., VM34 or VM36)
Fuel Type:
Unleaded gasoline
Oil Capacity:
Approx. 1.5 - 1.8 Liters (refer to manual for exact fill levels)
Recommended Oil Viscosity:
SAE 10W-40 or 20W-50 (depending on climate, refer to manual)
Ignition Type:
CDI (Capacitor Discharge Ignition)
Transmission Type:
Constant mesh, 5-speed sequential
Clutch Type:
Wet, multi-plate
Final Drive:
O-ring sealed chain drive
Transmission Oil Type:
Yamalube Gear Oil (or equivalent motorcycle-specific transmission oil)
Transmission Oil Capacity:
Approx. 0.8 - 1.0 Liters (refer to manual for exact fill level)
Length:
Varies by specific model variant (typically around 85-90 inches)
Width:
Varies by specific model variant (typically around 33-35 inches)
Height:
Varies by specific model variant (typically around 50-55 inches)
Dry Weight:
Approx. 270-290 lbs (122-132 kg)
Wet Weight:
Approx. 290-310 lbs (132-140 kg)
Front Suspension Travel:
Approx. 9.5 - 11.2 inches (240 - 285 mm)
Rear Suspension Travel:
Approx. 10.0 - 11.0 inches (254 - 279 mm)
Front Wheel Size:
21-inch
Front Tire Size:
Commonly 80/100-21
Rear Tire Size:
Commonly 110/100-18 or 120/90-18
Safety Ratings Notes:
Motorcycles typically do not receive NHTSA or IIHS crash test ratings. Safety depends on rider skill and adherence to safe riding practices.
Braking System:
Front disc brake, Rear drum or disc brake (depending on variant). ABS was not available.
Lighting:
Headlight, taillight, brake light, turn signals (depending on street legality/variant).
Oil Change Interval:
Every 3,000-5,000 km or annually, whichever comes first (refer to manual for precise interval and conditions).
Air Filter Cleaning:
Every 1,000-2,000 km or as needed depending on riding conditions (dusty environments require more frequent cleaning).
Spark Plug Service:
Every 5,000-10,000 km (check and clean/gap, replace as needed).
Chain Lubrication Adjustment:
Every 500-1,000 km and before long rides.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (ensure compatibility).
Coolant Capacity:
Not applicable (air-cooled engine)
Fuel Tank Capacity:
Approx. 10-11 Liters (2.6-2.9 US gallons)
Common Wear Items:
Clutch wear, carburetor jetting issues due to age, fork seal leaks, rear shock absorber degradation, stator failures (less common but possible), drive chain and sprockets.
Troubleshooting Focus Areas:
Starting difficulties (carburetor or ignition related), poor idle, hesitation under acceleration, electrical gremlins (corroded connections).
Yamaha Offroad Legacy:
Yamaha has a long and successful history in off-road motorcycling, dating back to the iconic DT and TT series. The TT350 and XT350 build upon this heritage.
Tt350 Xt350 Lineage:
The TT350 was largely a competition-oriented dual-sport, while the XT350 was its more street-friendly counterpart. This manual likely covers both or a shared platform with variations.
Manufacturing Location:
Primarily Japan
Market Introduction:
Mid-1980s, with production running for a significant period, indicating its popularity and robustness.